Process West

Process West Hard Pipe Kit for Ranger Raptor Factory / Stage 1 Intercooler

Check vehicle fitment
£1,009.74 £1,194.90 Save £185.16 VAT included. Shipping calculated for your destination.

Available to Order

Not sure which one? Ask us to confirm fitment first →
Delivery, customs and taxes Know the landed cost before you order

For UK customers, prices include VAT, customs and delivery unless checkout states otherwise. Outside the UK, shipping is shown at checkout and local customs and taxes remain your responsibility.

Lead times and urgent orders Check timing before you commit

Some products are made to order, imported or custom built. If timing matters, contact us before ordering and we will confirm the expected delivery timeframe.

Fitment checked before you order

Send the vehicle, engine and current setup if you want us to confirm the exact application before checkout.

Technical specifications
Specification Details
Vehicle application 2022+ Ford Ranger Raptor 3.0 V6 EcoBoost petrol
Pipe diameter 2.5 inches
Pipe material Mandrel-bent aluminium
Intercooler fit Factory or Process West Stage 1
Colours Black or red
Stage 2 fit Separate Stage 2 kit or appropriate Stage 1-to-Stage 2 conversion required

More boost puts more demand on your pipework.

These 2.5-inch mandrel-bent aluminium pipes replace the factory plastic intercooler sections, addressing the risk of splits and lost boost as output rises. They let you strengthen the charge-air pipework while keeping the factory intercooler or Process West Stage 1.

It is the kit for the factory intercooler or Process West Stage 1. Black keeps the engine bay understated; red makes the hardware part of the look. Both have the same intended application.

Options and prices

Option SKU Price
Black PWRR01B-pipe £1,009.74
Red PWRR01R-pipe £1,009.74

Why change the pipes?

The pipes carry compressed air between the turbos, intercooler and engine. Aluminium replaces the original plastic sections, with smooth mandrel bends and flexible connections to follow the engine-bay routing.

We would fit this kit when increasing boost while retaining the original or Stage 1 cooler. It upgrades the pipework doing that job without making you buy another intercooler or a complete airbox package.

Choose around the intercooler you have

PWRR01B-pipe and PWRR01R-pipe suit the factory cooler and Process West Stage 1. Other replacement intercoolers need compatible connections and routing; the word “universal” does not mean every cooler will fit.

The Process West Stage 2 uses a separate pipe kit. If you already own these Stage 1 pipes and later move to Stage 2, the matching conversion kit is another route; you may not need to buy all the pipes again.

What comes with the upgrade?

  • Aluminium intercooler pipes in your selected colour
  • Silicone connections and intercooler adapters
  • Fitting hardware

The original blow-off valve, inlet-temperature sensor, retaining clips and directional O-rings are reused. The O-rings must face the correct way to seat and seal, as shown in the fitting guide. The intercooler, airbox, crossover and fitting labour are separate.

The installation removes the factory airbox and bash plate for access. Reconnect the original valve and sensor wiring and finish with joint, clearance and leak checks.

Ready for regular use

The aluminium sections are only part of a sound installation. Look after the joiners, clamps and mounting points too, particularly after other engine-bay work or hard off-road use. A rub mark or loose connection deserves attention before the next demanding drive.

Related products and fitting information

Read the Process West pipe-kit fitting guide

Technical specifications

Specification Details
Vehicle application 2022+ Ford Ranger Raptor 3.0 V6 EcoBoost petrol
Pipe diameter 2.5 inches
Pipe material Mandrel-bent aluminium
Intercooler fit Factory or Process West Stage 1
Colours Black or red
Stage 2 fit Separate Stage 2 kit or appropriate Stage 1-to-Stage 2 conversion required

Frequently asked questions

Can I fit this without buying an intercooler?

Yes. It is compatible with the factory intercooler.

Will it fit the Process West Stage 2 cooler?

Not in this configuration. Choose the Stage 2 pipe kit, or the appropriate conversion if you already own these Stage 1 pipes.

Are the black and red versions different performance levels?

No. The colour is the choice; both versions are for the same intercooler arrangement.

Are the airbox and crossover included?

No. This is the intercooler pipe kit. The airbox and crossover are separate parts of the intake system.

Delivery, customs and taxes

Know the landed cost before you order

For UK customers, prices include VAT, customs and delivery unless checkout states otherwise. For customers outside the UK, local customs and taxes remain your responsibility, and shipping is shown at checkout. If a shipping option is not available, email us and we will prepare a tailored quote.

Lead times and urgent orders

Check timing before you commit

Many of the products we sell are made to order, imported or custom built, so a lead time may apply. If you need a part urgently, contact us before ordering and we will confirm the expected delivery timeframe and process.

Fitment first

Check fit before you order

Model year, engine, drivetrain, hardware and existing modifications can all change what fits. Check the applications and supplier notes above, or send us your exact vehicle and setup before ordering.

Check vehicle fitment
Need help with this product?

Send us your vehicle, year, current setup and any fitting date, event, trip or deadline before ordering. We will help check fitment, product choice and timing.

Process West Hard Pipe Kit for Ranger Raptor Factory / Stage 1 Intercooler
Process West Hard Pipe Kit for Ranger Raptor Factory / Stage 1 IntercoolerBlack
Available to Order £1,009.74