Available to Order
Not sure which one? Ask us to confirm fitment first →For UK customers, prices include VAT, customs and delivery unless checkout states otherwise. Outside the UK, shipping is shown at checkout and local customs and taxes remain your responsibility.
Some products are made to order, imported or custom built. If timing matters, contact us before ordering and we will confirm the expected delivery timeframe.
Send the vehicle, engine and current setup if you want us to confirm the exact application before checkout.
| Manufacturer | Process West |
|---|---|
| Product Type | Stage 1 Intercooler |
| Vehicle Compatibility | Next-Gen Ford Ranger Raptor V6 |
| Core Dimensions | 480 x 180 x 125 mm |
| Core Type | Bar and plate |
| Installation | Bolt-in replacement for factory intercooler |
| Piping Compatibility | Factory piping or optional Process West hard piping kit |
The Process West Stage 1 Intercooler is engineered specifically for the Next-Gen Ford Ranger Raptor, offering a direct bolt-in replacement for the factory intercooler. Designed to handle the demands of both spirited road driving and rugged off-road conditions, this upgrade helps maintain lower intake air temperatures, supporting consistent power delivery and improved engine reliability.
Factory intercoolers can quickly become a limiting factor, especially when increasing boost or pushing your Ranger Raptor in challenging environments. The Process West Stage 1 Intercooler solves common heat soak issues that can lead to power loss and reduced engine efficiency. By removing the restrictive factory intercooler shutter system and maximising core volume, this kit is built for drivers who want to extract more from their V6-powered Ranger Raptor without compromising reliability.
This intercooler is ideal for:
The Stage 1 Intercooler is designed for straightforward installation, utilising factory mounting points and compatible with original intercooler piping. For those seeking further performance gains, the Process West Intercooler Hard Pipe Kit is available separately in multiple finishes. No permanent modifications are required, making this upgrade suitable for both DIY and professional installation.
For UK customers, prices include VAT, customs and delivery unless checkout states otherwise. For customers outside the UK, local customs and taxes remain your responsibility, and shipping is shown at checkout. If a shipping option is not available, email us and we will prepare a tailored quote.
Many of the products we sell are made to order, imported or custom built, so a lead time may apply. If you need a part urgently, contact us before ordering and we will confirm the expected delivery timeframe and process.
This intercooler helps reduce intake air temperatures, supports higher and more consistent power output, and improves reliability under demanding conditions.
Yes, it is a direct bolt-in replacement for the factory intercooler and works with the original piping or optional Process West hard piping kits.
Absolutely. The robust bar and plate construction is designed to withstand harsh off-road environments and high boost pressures.
Installation is straightforward for those with basic mechanical skills and tools, but professional installation is recommended for optimal results.
A tune is not required for installation, but tuning can help maximise the performance benefits of the upgraded intercooler.
Pairing with the Process West Intercooler Hard Pipe Kit or further intake and exhaust modifications can enhance performance gains.
Model year, engine, drivetrain, hardware and existing modifications can all change what fits. Check the applications and supplier notes above, or send us your exact vehicle and setup before ordering.
Send us your vehicle, year, current setup and any fitting date, event, trip or deadline before ordering. We will help check fitment, product choice and timing.
