Available to Order
Not sure which one? Ask us to confirm fitment first →For UK customers, prices include VAT, customs and delivery unless checkout states otherwise. Outside the UK, shipping is shown at checkout and local customs and taxes remain your responsibility.
Some products are made to order, imported or custom built. If timing matters, contact us before ordering and we will confirm the expected delivery timeframe.
We confirm build spec, lead time and delivery arrangements with you before any money moves. Prefer to talk it through first?
| Manufacturer | Process West |
|---|---|
| Product Type | Intercooler Upgrade |
| Vehicle Compatibility | Next-Gen Ford Ranger Raptor |
| Core Size | 510 x 550 x 70 mm |
| Piping Compatibility | Factory or Process West piping kits |
| Application | Charge air cooling for turbocharged engines |
The Process West Stage 2 Intercooler is engineered specifically for the Next-Gen Ford Ranger Raptor, delivering a significant upgrade in charge air cooling for demanding off-road and performance applications. Designed by Process West, a recognised leader in performance cooling solutions, this intercooler is tailored for owners seeking improved power, reliability, and engine efficiency under tough conditions.
This intercooler is designed to replace the factory unit, providing a much larger core that increases cooling capacity and reduces intake air temperatures. Lower intake temperatures help maintain engine performance and reliability, especially during sustained high-load scenarios such as towing, off-road driving, or spirited road use. The Stage 2 Intercooler supports both standard and upgraded intercooler piping, allowing flexibility for different build stages.
The Process West Stage 2 Intercooler is ideal for Ranger Raptor owners who:
By upgrading to this intercooler, you help prevent heat soak, which can cause power loss and increased engine stress during demanding conditions.
The Stage 2 Intercooler is designed for straightforward installation on the Next-Gen Ford Ranger Raptor. A minor trim of plastic may be required for precise fitment, but this does not affect the vehicle’s structural integrity or appearance. The intercooler is compatible with both the original factory piping and Process West’s own performance piping kits, making it suitable for staged upgrades or direct replacement.
If you are upgrading from a Stage 1 Process West intercooler and already have Stage 1 piping, a dedicated piping upgrade kit is available to ensure seamless integration.
For UK customers, prices include VAT, customs and delivery unless checkout states otherwise. For customers outside the UK, local customs and taxes remain your responsibility, and shipping is shown at checkout. If a shipping option is not available, email us and we will prepare a tailored quote.
Many of the products we sell are made to order, imported or custom built, so a lead time may apply. If you need a part urgently, contact us before ordering and we will confirm the expected delivery timeframe and process.
You can expect lower intake air temperatures, improved throttle response, and more consistent engine performance under load or in hot conditions.
Yes, it fits both the factory intercooler piping and Process West’s performance piping kits. If upgrading from Stage 1, a specific piping kit is available for compatibility.
Only a minor trim of plastic is required for fitment. No major modifications are necessary, and the installation is designed to be as straightforward as possible.
Absolutely. The Stage 2 Intercooler is engineered for both daily driving and demanding off-road or performance scenarios, providing reliable cooling in all conditions.
Pairing the intercooler with the Process West hard pipe kit or a suitable intake and exhaust upgrade can further enhance performance and reliability.
Warranty impact depends on your dealer and region. It is recommended to check with your vehicle manufacturer or dealer regarding aftermarket modifications.
Use the checked vehicle route, then confirm model year, engine, drivetrain, hardware and existing modifications on the product page or with our team before you commit.
Send us your vehicle, year, current setup and any fitting date, event, trip or deadline before ordering. We will help check fitment, product choice and timing.
