Process West / Intercooler Piping

Process West Intercooler & Pipe Kit for Ford Ranger 3.0 V6 Diesel 2023+

Check vehicle fitment
£1,800.00 VAT included. Shipping calculated for your destination.

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Delivery, customs and taxes Know the landed cost before you order

For UK customers, prices include VAT, customs and delivery unless checkout states otherwise. Outside the UK, shipping is shown at checkout and local customs and taxes remain your responsibility.

Lead times and urgent orders Check timing before you commit

Some products are made to order, imported or custom built. If timing matters, contact us before ordering and we will confirm the expected delivery timeframe.

High value order, handled personally

We confirm build spec, lead time and delivery arrangements with you before any money moves. Prefer to talk it through first?

Technical specifications
Specification Details
Manufacturer Process West
Product Intercooler and pipe kit
Vehicle application Next-generation Ford Ranger PY 3.0 V6 diesel, 2023+
Additional supported application Volkswagen Amarok NF V6 diesel, 2023+
Core dimensions 480 x 180 x 125 mm
Core construction Bar-and-plate
Black SKU / part number PWNGIC01B
Silver SKU / part number PWNGIC01
Pipework Replacement hot-side and cold-side pipework included
Reused factory components Temperature sensor, lower fan duct and four rubber intercooler mounting grommets
Airbox and bash plate Original parts refitted after installation

Keep enjoying your Ranger's pulling power when the work gets harder.

A long climb with a trailer or a heavily loaded touring trip asks more of your Ranger than the daily commute. This Process West intercooler and pipe kit gives your 3.0 V6 diesel more charge-air cooling capacity, helping it sustain performance under load. You get the larger cooler and its matching pipework together, replacing the factory intercooler and pipes in one upgrade.

SKU / part number: PWNGIC01B / PWNGIC01

Options and prices

Colour SKU / part number Price
Black PWNGIC01B £1,800.00
Silver PWNGIC01 £1,800.00

Why it makes a difference under load

An intercooler cools the air after the turbo has compressed it, before that air reaches the engine. When you're using the engine's performance repeatedly, removing that heat becomes more valuable. The 480 x 180 x 125 mm bar-and-plate core gives your Ranger a more substantial cooler for that job, with construction suited to high boost and demanding off-road use.

We'd put this upgrade on the shortlist for a Ranger that regularly tows or carries touring equipment. The appeal is being able to make better use of the V6's performance over a demanding drive, with the cooling hardware to support it.

What the dyno comparison shows

In Process West's comparison of three back-to-back dyno runs, this kit produced lower intercooler outlet temperatures and 12-15 kW more power at the wheels than the standard intercooler. Those repeated runs show why cooling matters beyond the first acceleration. The figures describe that test; your result depends on the vehicle, calibration and operating conditions.

Process West PWNGIC01 dyno comparison with the factory intercooler, showing power and intercooler outlet temperatures across three back-to-back runs
Process West's three-run comparison. The lower temperature traces are the Process West intercooler; the middle group is the factory cooler. Power traces appear at the top.

What comes with the kit

The kit includes the intercooler, replacement hot-side and cold-side pipework, silicone connections, hose clamps, the cast sensor elbow and cable bracket. It replaces the factory cooler and piping as a matched assembly, so you don't need to buy a separate intercooler pipe upgrade to complete this installation.

Your original temperature sensor, lower fan duct and four rubber intercooler mounting grommets are reused. The factory airbox and bash plate are removed for access and refitted afterwards.

Black or silver?

Choose black for a discreet finish or silver if you prefer the exposed metal look. Both options have the same 480 x 180 x 125 mm core dimensions and the same application. We sell both at the same price, so you can choose the appearance you prefer.

Fitting and looking after it

This is a direct replacement for the intercooler and pipework on the next-generation Ranger 3.0 V6 diesel. We recommend professional fitting, including correct sensor transfer, pipe alignment and a leak check once the system is assembled.

After muddy trips, check that the cooling fins are clear so air can pass through the core. Include the hoses, clamps and mounting points in routine inspections, especially after other work around the engine bay.

Buying through Hoonies

We're an official UK/EU Process West distributor. For UK orders, the displayed price includes the product, VAT, shipping and customs, so there are no additional import charges to add to this kit's price.

Read the Process West fitting guide

Delivery, customs and taxes

Know the landed cost before you order

For UK customers, prices include VAT, customs and delivery unless checkout states otherwise. For customers outside the UK, local customs and taxes remain your responsibility, and shipping is shown at checkout. If a shipping option is not available, email us and we will prepare a tailored quote.

Lead times and urgent orders

Check timing before you commit

Many of the products we sell are made to order, imported or custom built, so a lead time may apply. If you need a part urgently, contact us before ordering and we will confirm the expected delivery timeframe and process.

Questions before you order

Frequently asked questions

Is this just the intercooler, or are the pipes included?

The pipes are included. You're buying the intercooler and matching replacement pipework together, with silicone connections, clamps, the cast sensor elbow and cable bracket.

Will I need a different airbox?

No. The fitting procedure removes your factory airbox for access and reinstalls it once the intercooler and pipes are in place.

Is this the kit for the 3.0 V6 petrol Raptor?

No. This is the V6 diesel kit. For the petrol Raptor, we offer the separate Process West Stage 2 intercooler, with its own pipework choices and fitting requirements.

Does it also fit the newer V6 Amarok?

Yes. The kit also fits the 2023+ Volkswagen Amarok NF V6 diesel. That is the newer NF-generation application, not the earlier Amarok V6.

Do I need to replace the temperature sensor?

No. Your original sensor transfers from the factory pipe into the new cast elbow.

Does black cost more than silver?

No. Both versions are £1,800. Black is PWNGIC01B; silver is PWNGIC01.

Fitment first

Check fit before you order

Model year, engine, drivetrain, hardware and existing modifications can all change what fits. Check the applications and supplier notes above, or send us your exact vehicle and setup before ordering.

Check vehicle fitment
Need help with this product?

Send us your vehicle, year, current setup and any fitting date, event, trip or deadline before ordering. We will help check fitment, product choice and timing.

Process West Intercooler & Pipe Kit for Ford Ranger 3.0 V6 Diesel 2023+
Process West Intercooler & Pipe Kit for Ford Ranger 3.0 V6 Diesel 2023+Black
Available to Order £1,800.00