LongRanger TR96L 160L Replacement Fuel Tank – Next Gen Ford Ranger Diesel (2022+) Extended Range Upgrade

LongRanger TR96L Replacement Fuel Tank for Next-Gen Ford Ranger Diesel

Expanded Fuel Capacity for Extended Touring

The LongRanger TR96L 160-litre replacement fuel tank is engineered specifically for the Next-Gen Ford Ranger Diesel (2022+), providing a substantial increase in fuel storage for drivers who demand more from their vehicle. By directly replacing the factory tank, this upgrade nearly doubles the standard fuel capacity, allowing for longer journeys between refuelling stops—ideal for remote touring, overlanding, and serious off-road use.

How the TR96L Replacement Tank Improves Your Ranger

This LongRanger tank is designed to integrate seamlessly with the Ranger’s existing fuel system. It utilises the original mounting points, filler system, and fuel level sender, ensuring compatibility and straightforward installation. The tank sits at the same height as the OEM bash plates, preserving ground clearance and off-road capability. No major vehicle modifications are required, and installation is typically completed in approximately 2.5 hours.

Where This Extended Fuel Tank Is Most Useful

The TR96L is particularly valuable for drivers undertaking long-distance expeditions, remote area travel, or those who regularly operate far from fuel stations. It is suited to adventurers, tradespeople, and anyone who needs to maximise their Ford Ranger’s fuel autonomy without relying on auxiliary tanks or carrying jerry cans. The direct replacement design means you gain extra range without compromising cargo space or altering the vehicle’s underbody protection profile.

Key Benefits of the LongRanger TR96L Replacement Tank

• Significantly increases total fuel capacity to 160 litres
• Direct replacement for the factory tank—no auxiliary systems required
• Maintains ground clearance with a design level to OEM bash plates
• Compatible with Ad-Blue models and all major Next-Gen Ranger diesel variants (XL, XLS, XLT, Wildtrak, Platinum)
• Supports extended touring, remote travel, and demanding off-road use
• Retains use of original filler and fuel sender for seamless integration

Technical Specifications

Installation and Integration Notes

The LongRanger TR96L is designed for a straightforward installation process, reusing key original components. Most workshops can complete the fitment in around 2.5 hours. The tank’s design ensures there is no loss of ground clearance or need for significant vehicle modification. It is compatible with Ad-Blue equipped models, making it suitable for the full range of Next-Gen Ford Ranger diesel variants.

Real-World Problem Solved

Standard fuel tanks on the Next-Gen Ford Ranger can limit range, especially in remote or off-road environments where fuel stations are scarce. The TR96L replacement tank helps eliminate range anxiety, allowing you to plan longer routes, carry more supplies, and avoid the inconvenience of frequent refuelling. This upgrade is particularly beneficial for those who travel in regions where fuel availability is unpredictable or who require maximum autonomy for work or recreation.

Frequently Asked Questions

How does the LongRanger TR96L replacement tank affect ground clearance?

The tank is engineered to sit level with the OEM bash plates, so ground clearance is maintained compared to the factory setup.

Is this tank compatible with all Next-Gen Ford Ranger diesel models?

Yes, the TR96L is designed for the 2022+ Ford Ranger diesel range, including XL, XLS, XLT, Wildtrak, and Platinum variants, and is confirmed to fit Ad-Blue models.

Will I need to modify my vehicle to install this tank?

No major modifications are required. The tank is a direct replacement and reuses the original mounting points and components.

Does the tank affect the vehicle’s fuel gauge accuracy?

The original fuel level sender is reused, allowing the gauge to function as normal, though the increased capacity will be reflected in the range displayed.

Who should consider upgrading to the TR96L tank?

This upgrade is ideal for those undertaking long-distance travel, remote expeditions, or who require extended range for work or recreation in areas with limited fuel access.

Can I install the tank myself?

While the installation is straightforward, it is recommended to have the tank fitted by a professional workshop familiar with fuel systems to ensure safety and compliance.