{"title":"Intercooler Piping","description":"","products":[{"product_id":"fenix-radiators-intercooler-pipe-kit-next-gen-ford-ranger-raptor-3-0l-petrol-2023","title":"Fenix Intercooler \u0026 Pipe Kit – Next-Gen Ford Ranger Raptor 3.0L Petrol 2023+ Performance Cooling Upgrade","description":"\u003ch2\u003eFenix Intercooler \u0026amp; Pipe Kit for Next-Gen Ford Ranger Raptor 3.0L Petrol\u003c\/h2\u003e\n\n\u003ch2\u003eEnhanced Charge Air Cooling for Demanding Ranger Raptor Builds\u003c\/h2\u003e\n\u003cp\u003eThe Fenix Intercooler \u0026amp; Pipe Kit is purpose-built for the Next-Gen Ford Ranger Raptor 3.0L Petrol (2023+), offering a significant step up from the factory cooling setup. Developed in collaboration with CTB Performance, this kit directly addresses the high intake air temperatures (IATs) that limit power and reliability in both tuned and standard Raptors. Fenix’s proven design and robust construction provide the cooling foundation required for serious performance, off-road, and towing applications.\u003c\/p\u003e\n\n\u003ch2\u003eHow the Fenix Intercooler \u0026amp; Pipe Kit Improves Your Ranger Raptor\u003c\/h2\u003e\n\u003cp\u003eThis kit replaces the factory plastic\/alloy intercooler and piping with a full aluminium assembly, increasing intercooler core capacity by 37.5%. Dyno testing confirms up to a 20°C reduction in IATs, helping prevent heat soak and supporting consistent engine output under heavy load. The result is more stable power delivery, improved reliability, and greater headroom for ECU tuning or demanding use.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This Upgrade Makes a Difference\u003c\/h2\u003e\n\u003cp\u003eOwners of the 2023+ Ford Ranger Raptor 3.0L Petrol who:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eExperience power loss or heat soak during spirited driving, towing, or off-road work\u003c\/li\u003e\n  \u003cli\u003ePlan to tune their vehicle for increased boost or aggressive mapping\u003c\/li\u003e\n  \u003cli\u003eWant to safeguard engine reliability for touring or expedition builds\u003c\/li\u003e\n  \u003cli\u003eSeek a bolt-on upgrade that integrates with OEM sensors and mounting points\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003ewill benefit most from this Fenix kit. It is especially valuable for those who demand consistent performance in harsh Australian conditions or who want a proven platform for future modifications.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Fenix Intercooler \u0026amp; Pipe Kit\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e37.5% increase in intercooler core capacity over OEM\u003c\/li\u003e\n  \u003cli\u003eDyno-proven reduction in intake air temperatures by up to 20°C\u003c\/li\u003e\n  \u003cli\u003eSupports higher power tuning and maintains reliability under stress\u003c\/li\u003e\n  \u003cli\u003eFull aluminium, bar \u0026amp; plate construction for durability and efficient cooling\u003c\/li\u003e\n  \u003cli\u003eDirect bolt-on fitment with CNC fixtures for all OEM sensors and pipes\u003c\/li\u003e\n  \u003cli\u003eBlack powder coated finish for corrosion resistance and a stealth look\u003c\/li\u003e\n  \u003cli\u003eComprehensive kit includes all pipes, silicone joiners, clamps, and fittings\u003c\/li\u003e\n  \u003cli\u003eBacked by Fenix’s reputation for quality and local support\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eFenix\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler \u0026amp; Pipe Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor 3.0L Petrol (2023+), P703 \/ RA platform\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCore Size\u003c\/th\u003e\n\u003ctd\u003e440mm x 185mm x 115mm (tube and fin area only)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eConstruction\u003c\/th\u003e\n\u003ctd\u003eBar \u0026amp; plate, full aluminium\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInlet \/ Outlet\u003c\/th\u003e\n\u003ctd\u003eDual 50mm inlet, 63mm outlet\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eFinish\u003c\/th\u003e\n\u003ctd\u003eBlack powder coated\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIncluded Components\u003c\/th\u003e\n\u003ctd\u003eIntercooler, aluminium pipes, black silicone joiners, hose clamps, fittings\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eSensor Compatibility\u003c\/th\u003e\n\u003ctd\u003eCNC fixtures for OEM BOV, air temp sensor, air recirculation pipe\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Compatibility Notes\u003c\/h2\u003e\n\u003cp\u003eThe Fenix kit is engineered for straightforward installation, bolting directly to factory mounting points and using all OEM sensors and fittings. Only basic hand tools are required, making it suitable for confident DIYers or professional workshops. This kit is designed exclusively for the 2023+ Next-Gen Ford Ranger Raptor 3.0L turbo petrol (P703 \/ RA) and will not fit earlier models or diesel variants.\u003c\/p\u003e\n\n\u003ch2\u003eWhy Choose Fenix for Your Ranger Raptor?\u003c\/h2\u003e\n\u003cp\u003eFenix is trusted by performance workshops and off-road specialists across Australia for their rigorous testing, proven results, and responsive local support. Unlike generic alternatives, this kit is dyno-validated and specifically tailored for the Next-Gen Ranger Raptor, ensuring seamless fitment and real-world cooling gains. Every Fenix product is backed by a manufacturer warranty and dedicated after-sales support, giving you confidence for both daily use and demanding expeditions.\u003c\/p\u003e\n\n\u003ch2\u003eSolving the Problem of Heat Soak and Power Loss\u003c\/h2\u003e\n\u003cp\u003eHigh intake air temperatures are a common issue for turbocharged engines, especially under load or in hot climates. The Fenix Intercooler \u0026amp; Pipe Kit helps control these temperatures, reducing the risk of power loss, detonation, and long-term engine stress. Whether you’re chasing lap times, towing heavy loads, or exploring remote tracks, this upgrade delivers the cooling stability your Ranger Raptor needs.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eHow much power can I expect to gain with this intercooler kit?\u003c\/h3\u003e\n\u003cp\u003eThe primary benefit is improved intake air temperature control, supporting more consistent power and reliability. Actual power gains depend on tuning and supporting modifications.\u003c\/p\u003e\n\u003ch3\u003eIs this kit compatible with factory sensors and fittings?\u003c\/h3\u003e\n\u003cp\u003eYes, it features CNC-machined fixtures for the OEM blow-off valve, air temperature sensor, and air recirculation pipe, ensuring seamless integration.\u003c\/p\u003e\n\u003ch3\u003eCan I install this kit myself?\u003c\/h3\u003e\n\u003cp\u003eThe kit is designed for bolt-on installation with basic tools. Experienced DIYers or professional installers can fit the kit without major modifications.\u003c\/p\u003e\n\u003ch3\u003eWill this intercooler fit other Ranger or Raptor models?\u003c\/h3\u003e\n\u003cp\u003eNo, it is engineered specifically for the Next-Gen Ford Ranger Raptor 3.0L Petrol (2023+). It does not fit earlier models or diesel variants.\u003c\/p\u003e\n\u003ch3\u003eWhat’s included in the box?\u003c\/h3\u003e\n\u003cp\u003eThe kit includes the Fenix Pro Series Intercooler, all required aluminium piping, black silicone joiners, hose clamps, and fittings for a complete installation.\u003c\/p\u003e\n\u003ch3\u003eDoes Fenix offer warranty or support for this kit?\u003c\/h3\u003e\n\u003cp\u003eYes, all Fenix products are backed by a manufacturer warranty and local after-sales support for added peace of mind.\u003c\/p\u003e","brand":"Fenix","offers":[{"title":"Default Title","offer_id":51420620587350,"sku":null,"price":1250.0,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/1_1.webp?v=1758921633"},{"product_id":"fenix-radiators-intercooler-pipe-kit-next-gen-ford-ranger-3-0l-diesel-2023","title":"Fenix Intercooler \u0026 Pipe Kit – Next-Gen Ford Ranger 3.0L Diesel 2023+ Performance Upgrade","description":"\u003ch2\u003eFenix Intercooler \u0026amp; Pipe Kit for Next-Gen Ford Ranger 3.0L Diesel\u003c\/h2\u003e\n\u003cp\u003eThe Fenix Intercooler \u0026amp; Pipe Kit is engineered specifically for the Next-Gen Ford Ranger 3.0L Diesel (2023+), offering a significant upgrade over the factory-fitted intercooler and piping. Developed in collaboration with CTB Performance, this kit is designed for enthusiasts and professionals seeking improved charge air cooling, reliability, and performance from their Ranger’s diesel engine.\u003c\/p\u003e\n\n\u003ch2\u003eHow the Fenix Intercooler \u0026amp; Pipe Kit Improves Your Ford Ranger\u003c\/h2\u003e\n\u003cp\u003eThis performance package replaces the standard plastic and alloy intercooler and piping, which can be a weak point under demanding conditions. The Fenix kit features a full aluminium intercooler and robust pipework, helping to deliver cooler, denser air to the engine. This results in improved combustion efficiency, reduced intake air temperatures (IATs), and greater resistance to heat soak—especially important for towing, off-road, and heavy-duty use.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This Upgrade Makes a Difference\u003c\/h2\u003e\n\u003cp\u003eOwners who push their Ranger 3.0L Diesel—whether for off-road adventures, towing, or performance driving—will benefit most from this upgrade. The increased intercooler capacity and improved heat dissipation help maintain consistent power delivery, even during extended periods of high load. This kit is ideal for drivers who have experienced heat-related performance drop-off or want to future-proof their vehicle for modifications such as tuning or larger turbochargers.\u003c\/p\u003e\n\n\u003ch2\u003eKey Performance Benefits\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eDyno-tested to reduce intake air temperatures by over 20°C*\u003c\/li\u003e\n  \u003cli\u003e37.5% increased intercooler capacity for improved thermal management*\u003c\/li\u003e\n  \u003cli\u003eBar \u0026amp; plate construction with temperature-efficient inner fin design\u003c\/li\u003e\n  \u003cli\u003e63mm inlet and outlet for optimal airflow\u003c\/li\u003e\n  \u003cli\u003eAlloy construction for durability and heat resistance\u003c\/li\u003e\n  \u003cli\u003eBlack powder-coated intercooler and piping for a discreet, factory-style appearance\u003c\/li\u003e\n  \u003cli\u003eConstant tension hose clamps to ensure reliable sealing under boost\u003c\/li\u003e\n  \u003cli\u003eDirect fitment using OEM fittings and sensors—no cutting or fabrication required\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003e*As tested by Fenix and CTB Performance. Actual results may vary depending on vehicle setup and conditions.\u003c\/em\u003e\u003c\/p\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eFenix\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler \u0026amp; Pipe Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger 3.0L Diesel (2023+)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIntercooler Construction\u003c\/th\u003e\n\u003ctd\u003eFull aluminium, bar \u0026amp; plate\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInlet\/Outlet Size\u003c\/th\u003e\n\u003ctd\u003e63mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eFinish\u003c\/th\u003e\n\u003ctd\u003eBlack powder-coated\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIncluded Components\u003c\/th\u003e\n\u003ctd\u003eIntercooler, all intercooler pipes, black silicone joiners, hose clamps, fittings\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Practical Considerations\u003c\/h2\u003e\n\u003cp\u003eThe Fenix kit is designed for straightforward installation, using all original equipment fittings and sensors. Only basic hand tools are required, and no permanent modifications to the vehicle are necessary. This makes it suitable for both DIY enthusiasts and professional workshops. The robust construction and quality fittings help ensure long-term reliability, even in harsh environments or under sustained boost pressures.\u003c\/p\u003e\n\n\u003ch2\u003eWhy Upgrade Your Ford Ranger’s Intercooler?\u003c\/h2\u003e\n\u003cp\u003eFactory intercoolers on the Next-Gen Ford Ranger 3.0L Diesel can struggle with heat soak and airflow restrictions, especially when towing, off-roading, or running performance upgrades. This can lead to higher intake air temperatures, reduced power, and increased engine stress. The Fenix Intercooler \u0026amp; Pipe Kit addresses these issues by providing a larger, more efficient cooling solution, helping to maintain consistent performance and protect your engine under demanding conditions.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat vehicles does this kit fit?\u003c\/h3\u003e\n\u003cp\u003eThis kit is designed specifically for the Next-Gen Ford Ranger 3.0L Diesel models from 2023 onwards. It is not confirmed for earlier models or other engine variants.\u003c\/p\u003e\n\n\u003ch3\u003eIs any modification required for installation?\u003c\/h3\u003e\n\u003cp\u003eNo permanent modifications are needed. The kit uses all OEM mounting points and sensor locations, making installation straightforward with basic tools.\u003c\/p\u003e\n\n\u003ch3\u003eWhat improvements can I expect after installation?\u003c\/h3\u003e\n\u003cp\u003eExpect lower intake air temperatures, improved throttle response, and more consistent power delivery—especially under load, during towing, or in hot conditions.\u003c\/p\u003e\n\n\u003ch3\u003eWill this kit affect my vehicle’s warranty?\u003c\/h3\u003e\n\u003cp\u003eAs with any aftermarket performance upgrade, warranty implications depend on your dealer and local regulations. It is advisable to check with your vehicle manufacturer or dealer before installation.\u003c\/p\u003e\n\n\u003ch3\u003eCan this kit support further engine modifications?\u003c\/h3\u003e\n\u003cp\u003eYes, the increased cooling capacity and robust construction make it suitable for supporting additional upgrades such as tuning, larger turbos, or exhaust modifications.\u003c\/p\u003e\n\n\u003ch3\u003eWhat is included in the box?\u003c\/h3\u003e\n\u003cp\u003eThe kit includes the Fenix Pro Series Intercooler, all required piping, black silicone joiners, hose clamps, and fittings—everything needed for installation.\u003c\/p\u003e","brand":"Fenix","offers":[{"title":"Default Title","offer_id":52215112139094,"sku":null,"price":1100.0,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/RangerV6DieselIntercooler-5.png?v=1767648182"},{"product_id":"process-west-next-gen-ford-ranger-raptor-stage-1-stock-intercooler-hard-pipe-kit","title":"Process West Next-Gen Ford Ranger Raptor Stage 1 \/ Stock Intercooler Hard Pipe Kit – Performance Upgrade","description":"\u003ch2\u003eProcess West Hard Pipe Kit for Next-Gen Ford Ranger Raptor\u003c\/h2\u003e\n\n\u003ch2\u003eHow the Hard Pipe Kit Improves Your Ranger Raptor\u003c\/h2\u003e\n\u003cp\u003eThe Process West Hard Pipe Kit is engineered specifically for the Next-Gen Ford Ranger Raptor V6, providing a direct upgrade over the factory plastic intercooler piping. This kit is designed to replace the stock hoses with robust 2.5-inch mandrel-bent aluminium pipes, supporting improved airflow and reliability for both standard and tuned vehicles. Whether you are running the factory intercooler or the Process West Stage 1 Intercooler, this hard pipe kit ensures consistent boost delivery and reduces the risk of split hoses or boost leaks that can occur with the original plastic components.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This Intercooler Pipe Kit Is Used\u003c\/h2\u003e\n\u003cp\u003eThis hard pipe kit is ideal for Ford Ranger Raptor owners seeking to enhance performance, especially those planning tuning upgrades or demanding more from their vehicle in off-road or high-output scenarios. It is compatible with both the factory intercooler and the Process West Stage 1 Intercooler, and its design also allows for easier fitment with other aftermarket replacement intercoolers. The kit is suited for enthusiasts who want to maximise reliability and airflow, whether for spirited road driving, off-road adventures, or towing applications.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Process West Hard Pipe Kit\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eReplaces factory plastic piping with durable 2.5-inch mandrel-bent aluminium for improved strength\u003c\/li\u003e\n  \u003cli\u003eSupports higher boost levels and reduces the risk of hose splitting or boost loss\u003c\/li\u003e\n  \u003cli\u003eEnhances intercooler efficiency by maintaining consistent airflow\u003c\/li\u003e\n  \u003cli\u003eCompatible with both factory and Process West Stage 1 Intercoolers\u003c\/li\u003e\n  \u003cli\u003eAllows for easier installation with other aftermarket intercoolers\u003c\/li\u003e\n  \u003cli\u003eEngineered for reliability in performance and off-road environments\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eConstruction and Compatibility Details\u003c\/h2\u003e\n\u003cp\u003eThe Process West Hard Pipe Kit is constructed from mandrel-bent aluminium, offering a significant upgrade in durability and heat resistance compared to the stock plastic components. The 2.5-inch diameter ensures optimal airflow, supporting both stock and tuned engine configurations. Designed for seamless integration, the kit fits the Next-Gen Ford Ranger Raptor V6 and is compatible with the factory intercooler, Process West Stage 1 Intercooler, and most factory replacement aftermarket intercoolers.\u003c\/p\u003e\n\n\u003ch2\u003eInstallation and Practical Considerations\u003c\/h2\u003e\n\u003cp\u003eInstallation of the Process West Hard Pipe Kit is straightforward for those familiar with intercooler piping systems. The kit is designed for direct fitment, minimising the need for modifications. It is recommended for owners who want a reliable upgrade that supports future performance enhancements. For best results, professional installation is advised, especially if pairing with a new intercooler or tuning the vehicle for higher output.\u003c\/p\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eProcess West\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler Hard Pipe Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor V6\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePipe Material\u003c\/th\u003e\n\u003ctd\u003eMandrel-bent aluminium\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePipe Diameter\u003c\/th\u003e\n\u003ctd\u003e2.5 inch\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIntercooler Compatibility\u003c\/th\u003e\n\u003ctd\u003eFactory intercooler, Process West Stage 1 Intercooler, most aftermarket factory replacement intercoolers\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eCommon Buyer Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat does the Process West Hard Pipe Kit replace on my Ranger Raptor?\u003c\/h3\u003e\n\u003cp\u003eThis kit replaces the factory plastic intercooler piping with stronger, mandrel-bent aluminium pipes, improving airflow and reliability.\u003c\/p\u003e\n\n\u003ch3\u003eIs this kit compatible with my existing intercooler?\u003c\/h3\u003e\n\u003cp\u003eYes, it is designed to fit both the factory intercooler and the Process West Stage 1 Intercooler, as well as many aftermarket factory replacement intercoolers.\u003c\/p\u003e\n\n\u003ch3\u003eWill this hard pipe kit support higher boost levels?\u003c\/h3\u003e\n\u003cp\u003eAbsolutely. The aluminium construction is more robust than the stock plastic piping, making it suitable for tuned vehicles running increased boost.\u003c\/p\u003e\n\n\u003ch3\u003eIs installation straightforward, or do I need professional help?\u003c\/h3\u003e\n\u003cp\u003eThe kit is designed for direct fitment, but professional installation is recommended for best results, especially if upgrading other components at the same time.\u003c\/p\u003e\n\n\u003ch3\u003eWhat problem does this kit solve for Ranger Raptor owners?\u003c\/h3\u003e\n\u003cp\u003eIt addresses the common issue of split hoses and boost leaks found with the factory plastic piping, especially under increased performance demands.\u003c\/p\u003e\n\n\u003ch3\u003eCan I use this kit if I plan to upgrade to a different intercooler later?\u003c\/h3\u003e\n\u003cp\u003eYes, the design allows for easier fitment with many aftermarket factory replacement intercoolers, supporting future upgrades.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Black","offer_id":52576021840214,"sku":"PWRR01B-pipe","price":1009.74,"currency_code":"GBP","in_stock":true},{"title":"Red","offer_id":52576021872982,"sku":"PWRR01R-pipe","price":1009.74,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/PWRR01B-pipe_-_1.png?v=1770812122"},{"product_id":"process-west-next-gen-ford-ranger-raptor-stage-2-intercooler-hard-pipe-kit","title":"Process West Next-Gen Ford Ranger Raptor Stage 2 Intercooler Hard Pipe Kit – Performance Upgrade","description":"\u003ch2\u003eProcess West Stage 2 Intercooler Hard Pipe Kit for Next-Gen Ford Ranger Raptor\u003c\/h2\u003e\n\n\u003ch2\u003eWhat the Intercooler Hard Pipe Kit Does\u003c\/h2\u003e\n\u003cp\u003eThe Process West Stage 2 Intercooler Hard Pipe Kit is designed specifically for the Next-Gen Ford Ranger Raptor, replacing the factory plastic intercooler piping with robust 2.5-inch mandrel-bent aluminium pipes and high-quality 5-ply silicone hoses. This upgrade supports improved airflow, durability, and reliability, especially under increased boost levels commonly seen in tuned or performance-focused vehicles.\u003c\/p\u003e\n\n\u003ch2\u003eWhy Upgrade Your Intercooler Piping?\u003c\/h2\u003e\n\u003cp\u003eFactory plastic intercooler pipes on the Ranger Raptor are prone to splitting or failing, particularly when the engine is tuned for higher boost. This can lead to boost leaks, reduced performance, and potential reliability issues. The Process West kit addresses these weaknesses by replacing vulnerable components with premium materials designed to withstand the demands of high-performance and off-road use.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This Kit Is Most Useful\u003c\/h2\u003e\n\u003cp\u003eThis hard pipe kit is ideal for Ranger Raptor owners who:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eHave installed or plan to install the Process West Stage 2 Intercooler\u003c\/li\u003e\n  \u003cli\u003eAre running increased boost or engine tuning\u003c\/li\u003e\n  \u003cli\u003eRequire greater reliability for off-road, towing, or motorsport applications\u003c\/li\u003e\n  \u003cli\u003eWant to eliminate the risk of factory pipe failure\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eIt is especially suited for those seeking peace of mind in demanding environments, where plastic piping may not withstand the pressures of aggressive driving or extreme conditions.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Process West Hard Pipe Kit\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eReplaces all factory plastic intercooler piping with 2.5-inch mandrel-bent aluminium\u003c\/li\u003e\n  \u003cli\u003eIncludes high-quality 5-ply silicone hoses for secure, leak-resistant connections\u003c\/li\u003e\n  \u003cli\u003eSupports higher boost pressures for tuned engines\u003c\/li\u003e\n  \u003cli\u003eImproves airflow and throttle response\u003c\/li\u003e\n  \u003cli\u003eReduces risk of boost leaks and pipe failure\u003c\/li\u003e\n  \u003cli\u003eEngineered specifically for the Next-Gen Ford Ranger Raptor with Process West Stage 2 Intercooler\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eConstruction and Compatibility\u003c\/h2\u003e\n\u003cp\u003eThe kit features precision mandrel-bent aluminium tubing, offering superior strength and heat resistance compared to factory plastic pipes. All silicone hoses are 5-ply for enhanced durability and secure fitment. \u003cstrong\u003eThis kit is only compatible with the Process West Stage 2 Intercooler for the Next-Gen Ford Ranger Raptor\u003c\/strong\u003e; it will not fit other intercoolers or earlier Ranger models.\u003c\/p\u003e\n\n\u003ch2\u003eInstallation Guidance\u003c\/h2\u003e\n\u003cp\u003eInstallation requires removal of the factory intercooler piping and fitting the supplied aluminium pipes and silicone hoses. While the process is straightforward for those with mechanical experience, professional installation is recommended for optimal fitment and performance. No additional modifications are needed when used with the specified Process West Stage 2 Intercooler.\u003c\/p\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eProcess West\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler Hard Pipe Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor (with Process West Stage 2 Intercooler)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePiping Material\u003c\/th\u003e\n\u003ctd\u003eMandrel-bent aluminium\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eHose Material\u003c\/th\u003e\n\u003ctd\u003e5-ply silicone\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePiping Diameter\u003c\/th\u003e\n\u003ctd\u003e2.5 inches\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eKit Contents\u003c\/th\u003e\n\u003ctd\u003eAluminium pipes, silicone hoses\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eIs this kit compatible with the factory intercooler?\u003c\/h3\u003e\n\u003cp\u003eNo, this hard pipe kit is designed exclusively for use with the Process West Stage 2 Intercooler on the Next-Gen Ford Ranger Raptor.\u003c\/p\u003e\n\n\u003ch3\u003eWhat are the benefits of aluminium piping over factory plastic?\u003c\/h3\u003e\n\u003cp\u003eAluminium piping offers increased strength, improved heat resistance, and reduced risk of splitting or failure under high boost conditions.\u003c\/p\u003e\n\n\u003ch3\u003eWill this kit support higher boost levels from engine tuning?\u003c\/h3\u003e\n\u003cp\u003eYes, the robust construction and secure silicone hoses are designed to handle the increased pressures associated with performance tuning.\u003c\/p\u003e\n\n\u003ch3\u003eIs professional installation required?\u003c\/h3\u003e\n\u003cp\u003eWhile the kit can be installed by experienced enthusiasts, professional installation is recommended to ensure correct fitment and performance.\u003c\/p\u003e\n\n\u003ch3\u003eDoes this kit include all necessary hardware?\u003c\/h3\u003e\n\u003cp\u003eThe kit includes all required aluminium pipes and silicone hoses for installation with the specified intercooler. Check product contents for full details.\u003c\/p\u003e\n\n\u003ch3\u003eWill this upgrade affect warranty or emissions?\u003c\/h3\u003e\n\u003cp\u003eAs this is an aftermarket performance part, check with your vehicle manufacturer or dealer regarding warranty and emissions compliance before installation.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Black","offer_id":52576308232534,"sku":"PWRRIC02B-pipe","price":1009.74,"currency_code":"GBP","in_stock":true},{"title":"Red","offer_id":52576308265302,"sku":"PWRRIC02R-pipe","price":1009.74,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/PWRRIC02B-pipe_-_1.png?v=1770813320"},{"product_id":"process-west-next-gen-ford-ranger-raptor-stage-1-to-stage-2-intercooler-piping-upgrade-kit","title":"Process West Next-Gen Ford Ranger Raptor Stage 1 to Stage 2 Intercooler Piping Upgrade Kit – Intercooler Adaptation for Existing Stage 1 Owners","description":"\u003ch2\u003eUpgrade Solution for Process West Intercooler Owners\u003c\/h2\u003e\n\u003cp\u003eThe Process West Stage 1 to Stage 2 Intercooler Piping Upgrade Kit is engineered for Next-Gen Ford Ranger Raptor owners who have already fitted the Stage 1 Process West intercooler piping and are now stepping up to the larger Stage 2 intercooler core. This kit enables a seamless, cost-effective transition, letting you retain your existing Stage 1 piping while adapting it to the upgraded core for maximised charge cooling and system reliability.\u003c\/p\u003e\n\n\u003ch2\u003eHow This Upgrade Kit Works\u003c\/h2\u003e\n\u003cp\u003eWhen upgrading to the Process West Stage 2 Intercooler Core, the larger size and revised layout require specific connecting hardware. This kit provides those essential components, ensuring your Stage 1 piping integrates perfectly with the Stage 2 core. The result is a secure, leak-resistant join that maintains optimal airflow and cooling performance—crucial for high-output, off-road, or heavy-duty applications.\u003c\/p\u003e\n\n\u003ch2\u003eWho Should Choose This Kit and Why\u003c\/h2\u003e\n\u003cp\u003eThis upgrade kit is ideal for:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eOwners of the Next-Gen Ford Ranger Raptor (model years as per Process West fitment guidance) with the Stage 1 Process West intercooler piping already installed\u003c\/li\u003e\n  \u003cli\u003eDrivers upgrading to the Stage 2 Process West intercooler core who want to avoid replacing their entire piping system\u003c\/li\u003e\n  \u003cli\u003ePerformance enthusiasts, off-roaders, and tow vehicle owners seeking improved intake temperatures and charge cooling\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eIf you are committed to maximising your Ranger Raptor's intercooler efficiency and want a direct, reliable adaptation path, this kit is designed for your build.\u003c\/p\u003e\n\n\u003ch2\u003eReal-World Problem Solved\u003c\/h2\u003e\n\u003cp\u003eUpgrading to a larger intercooler core often means replacing the entire piping system—wasting time and money. This kit eliminates that hassle, allowing you to leverage your existing investment in Stage 1 piping while stepping up to the cooling capacity of Stage 2. The outcome: lower intake temperatures, more consistent power, and confidence under sustained load or demanding conditions.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Stage 1 to Stage 2 Piping Upgrade Kit\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eAdapts existing Stage 1 Process West piping to the Stage 2 intercooler core\u003c\/li\u003e\n  \u003cli\u003eReduces upgrade cost and installation time\u003c\/li\u003e\n  \u003cli\u003eMaintains smooth, unrestricted airflow for optimal charge cooling\u003c\/li\u003e\n  \u003cli\u003eSupports higher power output and improved reliability\u003c\/li\u003e\n  \u003cli\u003eEngineered specifically for the Next-Gen Ford Ranger Raptor platform\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eProcess West\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler Piping Upgrade Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor (with Stage 1 Process West piping installed)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIntended Use\u003c\/th\u003e\n\u003ctd\u003eAdaptation of Stage 1 piping to Stage 2 Intercooler Core\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIncluded Components\u003c\/th\u003e\n\u003ctd\u003eSpecific connecting pipes and hardware for Stage 1 to Stage 2 adaptation (refer to Process West for full component list)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Compatibility Guidance\u003c\/h2\u003e\n\u003cp\u003eThis kit is only required if you have already installed the Process West Stage 1 Intercooler Piping Kit and are now upgrading to the Stage 2 Intercooler Core. It is not a standalone piping solution. Installation is direct for those familiar with intercooler systems, but professional fitting is recommended to ensure a leak-free, robust result. For full compatibility and installation instructions, consult Process West documentation or your installer.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat does this upgrade kit include?\u003c\/h3\u003e\n\u003cp\u003eThe kit contains the necessary connecting pipes and hardware to adapt your existing Stage 1 Process West piping to the Stage 2 Intercooler Core. For a detailed list, refer to official Process West resources.\u003c\/p\u003e\n\u003ch3\u003eDo I need this kit if I am installing a Stage 2 Intercooler for the first time?\u003c\/h3\u003e\n\u003cp\u003eNo, this kit is only for those who already have the Stage 1 Process West piping. First-time Stage 2 installations require the full Stage 2 piping kit.\u003c\/p\u003e\n\u003ch3\u003eIs installation straightforward?\u003c\/h3\u003e\n\u003cp\u003eThe kit is designed for a direct fit, but professional installation is recommended to ensure optimal performance and a leak-free connection.\u003c\/p\u003e\n\u003ch3\u003eCan I use this kit with other intercooler brands?\u003c\/h3\u003e\n\u003cp\u003eNo, this kit is engineered specifically for Process West Stage 1 piping and Stage 2 intercooler core on the Next-Gen Ford Ranger Raptor.\u003c\/p\u003e\n\u003ch3\u003eWhy should I choose this kit instead of replacing all piping?\u003c\/h3\u003e\n\u003cp\u003eThis kit allows you to retain your existing investment in Stage 1 piping, saving cost and installation time while ensuring full compatibility and performance with the Stage 2 core.\u003c\/p\u003e\n\u003ch3\u003eDoes this kit come with a warranty?\u003c\/h3\u003e\n\u003cp\u003eFor warranty details, please refer to Process West or your authorised distributor.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Black","offer_id":52576852738390,"sku":"PWRR0102B","price":328.08,"currency_code":"GBP","in_stock":true},{"title":"Red","offer_id":52576852771158,"sku":"PWRR0102R","price":328.08,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/PWRR0102B.png?v=1770815546"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/collections\/Intercooler_Pipes_category.png?v=1778779472","url":"https:\/\/hooniesadrenaline.co.uk\/collections\/intercooler-piping.oembed","provider":"Hoonies Adrenaline","version":"1.0","type":"link"}