{"title":"Forced Induction","description":"","products":[{"product_id":"fenix-radiators-intercooler-pipe-kit-next-gen-ford-ranger-raptor-3-0l-petrol-2023","title":"Fenix Intercooler \u0026 Pipe Kit – Next-Gen Ford Ranger Raptor 3.0L Petrol 2023+ Performance Cooling Upgrade","description":"\u003ch2\u003eFenix Intercooler \u0026amp; Pipe Kit for Next-Gen Ford Ranger Raptor 3.0L Petrol\u003c\/h2\u003e\n\n\u003ch2\u003eEnhanced Charge Air Cooling for Demanding Ranger Raptor Builds\u003c\/h2\u003e\n\u003cp\u003eThe Fenix Intercooler \u0026amp; Pipe Kit is purpose-built for the Next-Gen Ford Ranger Raptor 3.0L Petrol (2023+), offering a significant step up from the factory cooling setup. Developed in collaboration with CTB Performance, this kit directly addresses the high intake air temperatures (IATs) that limit power and reliability in both tuned and standard Raptors. Fenix’s proven design and robust construction provide the cooling foundation required for serious performance, off-road, and towing applications.\u003c\/p\u003e\n\n\u003ch2\u003eHow the Fenix Intercooler \u0026amp; Pipe Kit Improves Your Ranger Raptor\u003c\/h2\u003e\n\u003cp\u003eThis kit replaces the factory plastic\/alloy intercooler and piping with a full aluminium assembly, increasing intercooler core capacity by 37.5%. Dyno testing confirms up to a 20°C reduction in IATs, helping prevent heat soak and supporting consistent engine output under heavy load. The result is more stable power delivery, improved reliability, and greater headroom for ECU tuning or demanding use.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This Upgrade Makes a Difference\u003c\/h2\u003e\n\u003cp\u003eOwners of the 2023+ Ford Ranger Raptor 3.0L Petrol who:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eExperience power loss or heat soak during spirited driving, towing, or off-road work\u003c\/li\u003e\n  \u003cli\u003ePlan to tune their vehicle for increased boost or aggressive mapping\u003c\/li\u003e\n  \u003cli\u003eWant to safeguard engine reliability for touring or expedition builds\u003c\/li\u003e\n  \u003cli\u003eSeek a bolt-on upgrade that integrates with OEM sensors and mounting points\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003ewill benefit most from this Fenix kit. It is especially valuable for those who demand consistent performance in harsh Australian conditions or who want a proven platform for future modifications.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Fenix Intercooler \u0026amp; Pipe Kit\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e37.5% increase in intercooler core capacity over OEM\u003c\/li\u003e\n  \u003cli\u003eDyno-proven reduction in intake air temperatures by up to 20°C\u003c\/li\u003e\n  \u003cli\u003eSupports higher power tuning and maintains reliability under stress\u003c\/li\u003e\n  \u003cli\u003eFull aluminium, bar \u0026amp; plate construction for durability and efficient cooling\u003c\/li\u003e\n  \u003cli\u003eDirect bolt-on fitment with CNC fixtures for all OEM sensors and pipes\u003c\/li\u003e\n  \u003cli\u003eBlack powder coated finish for corrosion resistance and a stealth look\u003c\/li\u003e\n  \u003cli\u003eComprehensive kit includes all pipes, silicone joiners, clamps, and fittings\u003c\/li\u003e\n  \u003cli\u003eBacked by Fenix’s reputation for quality and local support\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eFenix\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler \u0026amp; Pipe Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor 3.0L Petrol (2023+), P703 \/ RA platform\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCore Size\u003c\/th\u003e\n\u003ctd\u003e440mm x 185mm x 115mm (tube and fin area only)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eConstruction\u003c\/th\u003e\n\u003ctd\u003eBar \u0026amp; plate, full aluminium\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInlet \/ Outlet\u003c\/th\u003e\n\u003ctd\u003eDual 50mm inlet, 63mm outlet\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eFinish\u003c\/th\u003e\n\u003ctd\u003eBlack powder coated\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIncluded Components\u003c\/th\u003e\n\u003ctd\u003eIntercooler, aluminium pipes, black silicone joiners, hose clamps, fittings\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eSensor Compatibility\u003c\/th\u003e\n\u003ctd\u003eCNC fixtures for OEM BOV, air temp sensor, air recirculation pipe\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Compatibility Notes\u003c\/h2\u003e\n\u003cp\u003eThe Fenix kit is engineered for straightforward installation, bolting directly to factory mounting points and using all OEM sensors and fittings. Only basic hand tools are required, making it suitable for confident DIYers or professional workshops. This kit is designed exclusively for the 2023+ Next-Gen Ford Ranger Raptor 3.0L turbo petrol (P703 \/ RA) and will not fit earlier models or diesel variants.\u003c\/p\u003e\n\n\u003ch2\u003eWhy Choose Fenix for Your Ranger Raptor?\u003c\/h2\u003e\n\u003cp\u003eFenix is trusted by performance workshops and off-road specialists across Australia for their rigorous testing, proven results, and responsive local support. Unlike generic alternatives, this kit is dyno-validated and specifically tailored for the Next-Gen Ranger Raptor, ensuring seamless fitment and real-world cooling gains. Every Fenix product is backed by a manufacturer warranty and dedicated after-sales support, giving you confidence for both daily use and demanding expeditions.\u003c\/p\u003e\n\n\u003ch2\u003eSolving the Problem of Heat Soak and Power Loss\u003c\/h2\u003e\n\u003cp\u003eHigh intake air temperatures are a common issue for turbocharged engines, especially under load or in hot climates. The Fenix Intercooler \u0026amp; Pipe Kit helps control these temperatures, reducing the risk of power loss, detonation, and long-term engine stress. Whether you’re chasing lap times, towing heavy loads, or exploring remote tracks, this upgrade delivers the cooling stability your Ranger Raptor needs.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eHow much power can I expect to gain with this intercooler kit?\u003c\/h3\u003e\n\u003cp\u003eThe primary benefit is improved intake air temperature control, supporting more consistent power and reliability. Actual power gains depend on tuning and supporting modifications.\u003c\/p\u003e\n\u003ch3\u003eIs this kit compatible with factory sensors and fittings?\u003c\/h3\u003e\n\u003cp\u003eYes, it features CNC-machined fixtures for the OEM blow-off valve, air temperature sensor, and air recirculation pipe, ensuring seamless integration.\u003c\/p\u003e\n\u003ch3\u003eCan I install this kit myself?\u003c\/h3\u003e\n\u003cp\u003eThe kit is designed for bolt-on installation with basic tools. Experienced DIYers or professional installers can fit the kit without major modifications.\u003c\/p\u003e\n\u003ch3\u003eWill this intercooler fit other Ranger or Raptor models?\u003c\/h3\u003e\n\u003cp\u003eNo, it is engineered specifically for the Next-Gen Ford Ranger Raptor 3.0L Petrol (2023+). It does not fit earlier models or diesel variants.\u003c\/p\u003e\n\u003ch3\u003eWhat’s included in the box?\u003c\/h3\u003e\n\u003cp\u003eThe kit includes the Fenix Pro Series Intercooler, all required aluminium piping, black silicone joiners, hose clamps, and fittings for a complete installation.\u003c\/p\u003e\n\u003ch3\u003eDoes Fenix offer warranty or support for this kit?\u003c\/h3\u003e\n\u003cp\u003eYes, all Fenix products are backed by a manufacturer warranty and local after-sales support for added peace of mind.\u003c\/p\u003e","brand":"Fenix","offers":[{"title":"Default Title","offer_id":51420620587350,"sku":null,"price":1250.0,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/1_1.webp?v=1758921633"},{"product_id":"turbosmart-performance-intercooler-for-next-gen-ford-ranger-raptor-2023","title":"Turbosmart Performance Intercooler – Next-Gen Ford Ranger Raptor 3.0L EcoBoost (2023+) Direct-Fit Upgrade","description":"\u003ch2\u003eDirect-Fit Intercooler Solution for Next-Gen Ford Ranger Raptor\u003c\/h2\u003e\n\n\u003cp\u003eThe Turbosmart Performance Intercooler is purpose-built for the 2023+ Ford Ranger Raptor 3.0L EcoBoost V6 turbocharged platform. Designed to address the specific needs of Ranger Raptor owners who demand more from their vehicles, this upgrade delivers significant improvements in thermal management, airflow, and reliability—whether you’re tackling remote tracks, towing heavy loads, or pushing for higher performance on- or off-road.\u003c\/p\u003e\n\n\u003ch2\u003eHow This Intercooler Supports Your Ranger Raptor\u003c\/h2\u003e\n\n\u003cp\u003eFactory intercoolers can struggle under sustained load, leading to heat soak, reduced power, and inconsistent performance—especially in harsh conditions or with tuned engines. The Turbosmart Performance Intercooler provides a 75% increase in internal core volume over the OEM unit, helping to maintain lower intake air temperatures and supporting consistent power delivery. Its advanced bar and plate construction, CFD-modelled end tanks, and direct-fit design ensure reliable operation and straightforward installation for both standard and modified Ranger Raptors.\u003c\/p\u003e\n\n\u003ch2\u003eIdeal Use Cases and Buyer Profile\u003c\/h2\u003e\n\n\u003cp\u003eThis intercooler is engineered for:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eOwners of 2023+ Ford Ranger Raptor 3.0L EcoBoost V6 turbocharged models\u003c\/li\u003e\n  \u003cli\u003eDrivers seeking improved heat management for off-road, towing, or performance use\u003c\/li\u003e\n  \u003cli\u003eBuilders upgrading for higher boost, ECU tuning, or aftermarket turbo systems\u003c\/li\u003e\n  \u003cli\u003eThose wanting a direct-fit solution that retains OEM charge pipes and mounting points\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eIf you’re looking to maximise turbo efficiency, protect your engine from heat-related stress, and maintain factory integration, this intercooler is designed for your build.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Turbosmart Performance Intercooler\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e75% increase in internal core volume for enhanced cooling and reduced heat soak\u003c\/li\u003e\n  \u003cli\u003eBar and plate core for robust heat transfer and durability\u003c\/li\u003e\n  \u003cli\u003eCFD-modelled cast aluminium end tanks for balanced, efficient airflow\u003c\/li\u003e\n  \u003cli\u003eDirect bolt-on fitment—no cutting, trimming, or fabrication required\u003c\/li\u003e\n  \u003cli\u003eCompatible with OEM charge pipes, shutter shroud, and ECU calibration\u003c\/li\u003e\n  \u003cli\u003eIntegrated maintenance drain for easy removal of condensation and blow-by\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eTurbosmart\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003ePerformance Intercooler\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor (2023+), 3.0L EcoBoost V6 turbocharged\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCore Volume Increase\u003c\/th\u003e\n\u003ctd\u003e75% over OEM\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCore Type\u003c\/th\u003e\n\u003ctd\u003eBar and plate\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eEnd Tank Material\u003c\/th\u003e\n\u003ctd\u003eCast aluminium, CFD-modelled\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eFitment\u003c\/th\u003e\n\u003ctd\u003eDirect bolt-on, supports OEM mounts and charge pipes\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAdditional Features\u003c\/th\u003e\n\u003ctd\u003eMaintenance drain for condensation and blow-by\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Compatibility\u003c\/h2\u003e\n\u003cp\u003eThis Turbosmart intercooler is engineered as a direct replacement for the factory unit. It uses existing mounting points and is fully compatible with the OEM charge pipes, shutter shroud, and ECU calibration. No cutting, trimming, or fabrication is required—making it suitable for DIY installation or professional fitting. The integrated maintenance drain allows for straightforward upkeep, supporting long-term reliability in demanding environments.\u003c\/p\u003e\n\n\u003ch2\u003eReal-World Problem Solved\u003c\/h2\u003e\n\u003cp\u003eHeat soak and airflow restriction are common issues for turbocharged vehicles under load, especially in Australian conditions or during spirited driving and towing. By increasing core volume and optimising airflow, this intercooler helps prevent power loss, supports safer engine temperatures, and delivers more consistent performance—giving you the confidence to push your Ranger Raptor further, wherever your journey takes you.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat performance gains can I expect from this intercooler?\u003c\/h3\u003e\n\u003cp\u003eWhile exact figures depend on your setup, you can expect lower intake air temperatures, improved turbo efficiency, and more consistent power delivery—especially under sustained load or high ambient temperatures.\u003c\/p\u003e\n\n\u003ch3\u003eIs this intercooler compatible with stock and modified Ranger Raptors?\u003c\/h3\u003e\n\u003cp\u003eYes, it is designed to fit all 2023+ Ford Ranger Raptor 3.0L EcoBoost V6 turbocharged models, supporting both standard and tuned vehicles.\u003c\/p\u003e\n\n\u003ch3\u003eWill I need to modify my vehicle to install this intercooler?\u003c\/h3\u003e\n\u003cp\u003eNo modifications are required. The intercooler is a direct bolt-on replacement using factory mounting points and charge pipes.\u003c\/p\u003e\n\n\u003ch3\u003eHow does the integrated maintenance drain work?\u003c\/h3\u003e\n\u003cp\u003eThe built-in drain allows easy removal of condensation and blow-by, helping to maintain intercooler efficiency and prevent unwanted build-up over time.\u003c\/p\u003e\n\n\u003ch3\u003eDoes this product come with a warranty?\u003c\/h3\u003e\n\u003cp\u003eTurbosmart products are backed by comprehensive manufacturer support. Please refer to Turbosmart’s official warranty policy for details or contact us for assistance.\u003c\/p\u003e\n\n\u003ch3\u003eWhy choose Turbosmart for your Ranger Raptor upgrade?\u003c\/h3\u003e\n\u003cp\u003eTurbosmart is trusted worldwide for precision-engineered performance solutions, with a focus on reliability and direct-fit upgrades for demanding off-road and performance applications.\u003c\/p\u003e","brand":"Turbosmart","offers":[{"title":"Default Title","offer_id":52132755439958,"sku":"TS-CCA-VSFD002B","price":851.94,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/Intercooler1.png?v=1766399146"},{"product_id":"turbosmart-performance-bov-kompact-em-dual-port-vr19-for-next-gen-ford-ranger-raptor-2023","title":"Turbosmart Kompact EM Dual Port VR19 BOV – Ford Ranger Raptor 3.0L EcoBoost Blow Off Valve Upgrade","description":"\u003ch2\u003eDirect-Fit Blow Off Valve Upgrade for Ford Ranger Raptor 3.0L EcoBoost\u003c\/h2\u003e\n\u003cp\u003eThe Turbosmart Kompact EM Dual Port VR19 Blow Off Valve (BOV) is engineered specifically for the Next-Gen Ford Ranger Raptor (2023+) with the 3.0L EcoBoost V6 turbocharged engine. This advanced BOV offers a true plug-and-play solution, delivering improved turbo response, enhanced boost control, and greater reliability compared to the factory diverter valve.\u003c\/p\u003e\n\n\u003ch2\u003eHow the Turbosmart Kompact EM Dual Port VR19 BOV Works\u003c\/h2\u003e\n\u003cp\u003eThis performance blow off valve replaces the original plastic diverter valve on your Ranger Raptor. Utilising Turbosmart’s Boost-Balance Valve Technology and a patented integrated solenoid, it manages excess boost pressure by venting it safely and efficiently, helping to maintain turbocharger efficiency and protect engine components. The dual port design allows for both recirculation and atmospheric venting, striking a balance between performance and driveability.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This BOV Upgrade Makes a Difference\u003c\/h2\u003e\n\u003cp\u003eThe Kompact EM Dual Port VR19 is ideal for owners seeking improved turbo response, more consistent boost holding, and greater reliability under demanding conditions. Whether you’re pushing your Raptor on the track, tackling off-road adventures, or simply want a sharper throttle response for daily driving, this BOV delivers tangible performance and peace of mind.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Turbosmart Kompact EM Dual Port VR19 BOV\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eDirect replacement for the factory diverter valve – no adaptors or hoses required\u003c\/li\u003e\n  \u003cli\u003eBoost-Balance Valve Technology for superior sealing under high boost\u003c\/li\u003e\n  \u003cli\u003eIntegrated high-temperature solenoid for precise OE-style control\u003c\/li\u003e\n  \u003cli\u003eBillet aluminium construction for durability and heat resistance\u003c\/li\u003e\n  \u003cli\u003eReduces risk of boost leaks and valve failure common with plastic OEM valves\u003c\/li\u003e\n  \u003cli\u003eSupports both recirculation and atmospheric venting for flexible performance\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eConstruction and Materials\u003c\/h2\u003e\n\u003cp\u003eTurbosmart’s Kompact EM Series features billet aluminium construction and high-temperature O-rings, ensuring robust operation in the high-heat environment of the engine bay. The proprietary solenoid and internal pressure channels are designed for seamless integration with the Ranger Raptor’s factory ECU and boost control systems.\u003c\/p\u003e\n\n\u003ch2\u003eInstallation and Compatibility Notes\u003c\/h2\u003e\n\u003cp\u003eInstallation is straightforward: simply unbolt and unplug the OEM diverter valve and replace it with the Kompact EM Dual Port VR19. No additional hoses, adaptors, or wiring are needed. This product is specifically designed for all Ford Ranger Raptor 3.0L EcoBoost V6 turbocharged models from 2023 onwards. No tuning or ECU modification is required for installation.\u003c\/p\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eTurbosmart\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eBlow Off Valve (BOV) \/ Diverter Valve Upgrade\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eModel\u003c\/th\u003e\n\u003ctd\u003eKompact EM Dual Port VR19\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eFord Ranger Raptor 3.0L EcoBoost V6 (2023+)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eConstruction\u003c\/th\u003e\n\u003ctd\u003eBillet aluminium body, high-temperature O-rings\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIntegration\u003c\/th\u003e\n\u003ctd\u003ePlug-and-play with factory diverter valve location and wiring\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVenting Style\u003c\/th\u003e\n\u003ctd\u003eDual Port (Recirculation + Atmospheric)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat are the main advantages of upgrading to the Turbosmart Kompact EM Dual Port VR19 BOV?\u003c\/h3\u003e\n\u003cp\u003eThis BOV provides improved boost holding, faster turbo response, and greater reliability compared to the factory plastic diverter valve. It also reduces the risk of boost leaks and valve failure under high-performance or off-road conditions.\u003c\/p\u003e\n\n\u003ch3\u003eIs this BOV compatible with all Next-Gen Ford Ranger Raptor 3.0L EcoBoost models?\u003c\/h3\u003e\n\u003cp\u003eYes, it is designed specifically for 2023+ Ford Ranger Raptor models equipped with the 3.0L EcoBoost V6 turbocharged engine.\u003c\/p\u003e\n\n\u003ch3\u003eDo I need to modify my ECU or tune the vehicle after installation?\u003c\/h3\u003e\n\u003cp\u003eNo tuning or ECU modifications are required. The Kompact EM Dual Port VR19 is fully plug-and-play and integrates with the factory boost control system.\u003c\/p\u003e\n\n\u003ch3\u003eCan this BOV be used for both daily driving and performance applications?\u003c\/h3\u003e\n\u003cp\u003eYes, the dual port design allows for a balance between quiet operation and performance venting, making it suitable for daily use as well as spirited driving or motorsport.\u003c\/p\u003e\n\n\u003ch3\u003eWhat tools are required for installation?\u003c\/h3\u003e\n\u003cp\u003eBasic hand tools are sufficient. The installation process involves removing the OEM diverter valve and replacing it with the Turbosmart unit using the existing mounting points and electrical connector.\u003c\/p\u003e\n\n\u003ch3\u003eWhy should I choose this over other BOV upgrades?\u003c\/h3\u003e\n\u003cp\u003eThis Turbosmart BOV is engineered specifically for the Ford Ranger Raptor 3.0L EcoBoost, ensuring perfect fitment, OE-level integration, and the reliability of billet construction. It is a direct, no-hassle upgrade with proven performance benefits.\u003c\/p\u003e","brand":"Turbosmart","offers":[{"title":"Default Title","offer_id":52132784832854,"sku":"TS-0223-1082","price":245.0,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/BOV_6.png?v=1766399776"},{"product_id":"fenix-radiators-intercooler-pipe-kit-next-gen-ford-ranger-3-0l-diesel-2023","title":"Fenix Intercooler \u0026 Pipe Kit – Next-Gen Ford Ranger 3.0L Diesel 2023+ Performance Upgrade","description":"\u003ch2\u003eFenix Intercooler \u0026amp; Pipe Kit for Next-Gen Ford Ranger 3.0L Diesel\u003c\/h2\u003e\n\u003cp\u003eThe Fenix Intercooler \u0026amp; Pipe Kit is engineered specifically for the Next-Gen Ford Ranger 3.0L Diesel (2023+), offering a significant upgrade over the factory-fitted intercooler and piping. Developed in collaboration with CTB Performance, this kit is designed for enthusiasts and professionals seeking improved charge air cooling, reliability, and performance from their Ranger’s diesel engine.\u003c\/p\u003e\n\n\u003ch2\u003eHow the Fenix Intercooler \u0026amp; Pipe Kit Improves Your Ford Ranger\u003c\/h2\u003e\n\u003cp\u003eThis performance package replaces the standard plastic and alloy intercooler and piping, which can be a weak point under demanding conditions. The Fenix kit features a full aluminium intercooler and robust pipework, helping to deliver cooler, denser air to the engine. This results in improved combustion efficiency, reduced intake air temperatures (IATs), and greater resistance to heat soak—especially important for towing, off-road, and heavy-duty use.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This Upgrade Makes a Difference\u003c\/h2\u003e\n\u003cp\u003eOwners who push their Ranger 3.0L Diesel—whether for off-road adventures, towing, or performance driving—will benefit most from this upgrade. The increased intercooler capacity and improved heat dissipation help maintain consistent power delivery, even during extended periods of high load. This kit is ideal for drivers who have experienced heat-related performance drop-off or want to future-proof their vehicle for modifications such as tuning or larger turbochargers.\u003c\/p\u003e\n\n\u003ch2\u003eKey Performance Benefits\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eDyno-tested to reduce intake air temperatures by over 20°C*\u003c\/li\u003e\n  \u003cli\u003e37.5% increased intercooler capacity for improved thermal management*\u003c\/li\u003e\n  \u003cli\u003eBar \u0026amp; plate construction with temperature-efficient inner fin design\u003c\/li\u003e\n  \u003cli\u003e63mm inlet and outlet for optimal airflow\u003c\/li\u003e\n  \u003cli\u003eAlloy construction for durability and heat resistance\u003c\/li\u003e\n  \u003cli\u003eBlack powder-coated intercooler and piping for a discreet, factory-style appearance\u003c\/li\u003e\n  \u003cli\u003eConstant tension hose clamps to ensure reliable sealing under boost\u003c\/li\u003e\n  \u003cli\u003eDirect fitment using OEM fittings and sensors—no cutting or fabrication required\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003e*As tested by Fenix and CTB Performance. Actual results may vary depending on vehicle setup and conditions.\u003c\/em\u003e\u003c\/p\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eFenix\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler \u0026amp; Pipe Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger 3.0L Diesel (2023+)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIntercooler Construction\u003c\/th\u003e\n\u003ctd\u003eFull aluminium, bar \u0026amp; plate\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInlet\/Outlet Size\u003c\/th\u003e\n\u003ctd\u003e63mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eFinish\u003c\/th\u003e\n\u003ctd\u003eBlack powder-coated\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIncluded Components\u003c\/th\u003e\n\u003ctd\u003eIntercooler, all intercooler pipes, black silicone joiners, hose clamps, fittings\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Practical Considerations\u003c\/h2\u003e\n\u003cp\u003eThe Fenix kit is designed for straightforward installation, using all original equipment fittings and sensors. Only basic hand tools are required, and no permanent modifications to the vehicle are necessary. This makes it suitable for both DIY enthusiasts and professional workshops. The robust construction and quality fittings help ensure long-term reliability, even in harsh environments or under sustained boost pressures.\u003c\/p\u003e\n\n\u003ch2\u003eWhy Upgrade Your Ford Ranger’s Intercooler?\u003c\/h2\u003e\n\u003cp\u003eFactory intercoolers on the Next-Gen Ford Ranger 3.0L Diesel can struggle with heat soak and airflow restrictions, especially when towing, off-roading, or running performance upgrades. This can lead to higher intake air temperatures, reduced power, and increased engine stress. The Fenix Intercooler \u0026amp; Pipe Kit addresses these issues by providing a larger, more efficient cooling solution, helping to maintain consistent performance and protect your engine under demanding conditions.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat vehicles does this kit fit?\u003c\/h3\u003e\n\u003cp\u003eThis kit is designed specifically for the Next-Gen Ford Ranger 3.0L Diesel models from 2023 onwards. It is not confirmed for earlier models or other engine variants.\u003c\/p\u003e\n\n\u003ch3\u003eIs any modification required for installation?\u003c\/h3\u003e\n\u003cp\u003eNo permanent modifications are needed. The kit uses all OEM mounting points and sensor locations, making installation straightforward with basic tools.\u003c\/p\u003e\n\n\u003ch3\u003eWhat improvements can I expect after installation?\u003c\/h3\u003e\n\u003cp\u003eExpect lower intake air temperatures, improved throttle response, and more consistent power delivery—especially under load, during towing, or in hot conditions.\u003c\/p\u003e\n\n\u003ch3\u003eWill this kit affect my vehicle’s warranty?\u003c\/h3\u003e\n\u003cp\u003eAs with any aftermarket performance upgrade, warranty implications depend on your dealer and local regulations. It is advisable to check with your vehicle manufacturer or dealer before installation.\u003c\/p\u003e\n\n\u003ch3\u003eCan this kit support further engine modifications?\u003c\/h3\u003e\n\u003cp\u003eYes, the increased cooling capacity and robust construction make it suitable for supporting additional upgrades such as tuning, larger turbos, or exhaust modifications.\u003c\/p\u003e\n\n\u003ch3\u003eWhat is included in the box?\u003c\/h3\u003e\n\u003cp\u003eThe kit includes the Fenix Pro Series Intercooler, all required piping, black silicone joiners, hose clamps, and fittings—everything needed for installation.\u003c\/p\u003e","brand":"Fenix","offers":[{"title":"Default Title","offer_id":52215112139094,"sku":null,"price":1100.0,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/RangerV6DieselIntercooler-5.png?v=1767648182"},{"product_id":"process-west-next-gen-ford-ranger-raptor-stage-1-intercooler","title":"Process West Next-Gen Ford Ranger Raptor Stage 1 Intercooler – Performance Upgrade","description":"\u003ch2\u003eProcess West Stage 1 Intercooler for Next-Gen Ford Ranger Raptor\u003c\/h2\u003e\n\n\u003ch2\u003eHow the Stage 1 Intercooler Improves Your Ranger Raptor\u003c\/h2\u003e\n\u003cp\u003eThe Process West Stage 1 Intercooler is engineered specifically for the Next-Gen Ford Ranger Raptor, offering a direct bolt-in replacement for the factory intercooler. Designed to handle the demands of both spirited road driving and rugged off-road conditions, this upgrade helps maintain lower intake air temperatures, supporting consistent power delivery and improved engine reliability.\u003c\/p\u003e\n\n\u003ch2\u003ePerformance Benefits for Ford Ranger Raptor Owners\u003c\/h2\u003e\n\u003cp\u003eFactory intercoolers can quickly become a limiting factor, especially when increasing boost or pushing your Ranger Raptor in challenging environments. The Process West Stage 1 Intercooler solves common heat soak issues that can lead to power loss and reduced engine efficiency. By removing the restrictive factory intercooler shutter system and maximising core volume, this kit is built for drivers who want to extract more from their V6-powered Ranger Raptor without compromising reliability.\u003c\/p\u003e\n\n\u003ch2\u003eWhere the Process West Intercooler Makes a Difference\u003c\/h2\u003e\n\u003cp\u003eThis intercooler is ideal for:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003ePerformance enthusiasts seeking reliable power gains for road, track, or off-road use\u003c\/li\u003e\n  \u003cli\u003eOwners running higher boost levels or tuning upgrades\u003c\/li\u003e\n  \u003cli\u003eDrivers experiencing heat soak or inconsistent performance with the stock intercooler\u003c\/li\u003e\n  \u003cli\u003eThose who want a straightforward, bolt-in upgrade with proven results\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eKey Advantages of the Stage 1 Intercooler\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eDirect fitment for Next-Gen Ford Ranger Raptor V6\u003c\/li\u003e\n  \u003cli\u003eSubstantial bar and plate core for enhanced strength and cooling\u003c\/li\u003e\n  \u003cli\u003eLargest volume of any factory replacement intercooler for this platform\u003c\/li\u003e\n  \u003cli\u003eRemoves factory shutter system for improved airflow and efficiency\u003c\/li\u003e\n  \u003cli\u003eCompatible with factory piping or optional Process West hard piping kits\u003c\/li\u003e\n  \u003cli\u003eEngineered for demanding off-road and high-performance use\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eProcess West\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eStage 1 Intercooler\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor V6\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCore Dimensions\u003c\/th\u003e\n\u003ctd\u003e480 x 180 x 125 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCore Type\u003c\/th\u003e\n\u003ctd\u003eBar and plate\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInstallation\u003c\/th\u003e\n\u003ctd\u003eBolt-in replacement for factory intercooler\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePiping Compatibility\u003c\/th\u003e\n\u003ctd\u003eFactory piping or optional Process West hard piping kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Compatibility Notes\u003c\/h2\u003e\n\u003cp\u003eThe Stage 1 Intercooler is designed for straightforward installation, utilising factory mounting points and compatible with original intercooler piping. For those seeking further performance gains, the Process West Intercooler Hard Pipe Kit is available separately in multiple finishes. No permanent modifications are required, making this upgrade suitable for both DIY and professional installation.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat are the main benefits of upgrading to the Stage 1 Intercooler?\u003c\/h3\u003e\n\u003cp\u003eThis intercooler helps reduce intake air temperatures, supports higher and more consistent power output, and improves reliability under demanding conditions.\u003c\/p\u003e\n\n\u003ch3\u003eWill this intercooler fit my Next-Gen Ford Ranger Raptor without further modifications?\u003c\/h3\u003e\n\u003cp\u003eYes, it is a direct bolt-in replacement for the factory intercooler and works with the original piping or optional Process West hard piping kits.\u003c\/p\u003e\n\n\u003ch3\u003eIs this upgrade suitable for off-road use?\u003c\/h3\u003e\n\u003cp\u003eAbsolutely. The robust bar and plate construction is designed to withstand harsh off-road environments and high boost pressures.\u003c\/p\u003e\n\n\u003ch3\u003eCan I install this intercooler myself?\u003c\/h3\u003e\n\u003cp\u003eInstallation is straightforward for those with basic mechanical skills and tools, but professional installation is recommended for optimal results.\u003c\/p\u003e\n\n\u003ch3\u003eDo I need to tune my vehicle after installing this intercooler?\u003c\/h3\u003e\n\u003cp\u003eA tune is not required for installation, but tuning can help maximise the performance benefits of the upgraded intercooler.\u003c\/p\u003e\n\n\u003ch3\u003eWhat other upgrades work well with this intercooler?\u003c\/h3\u003e\n\u003cp\u003ePairing with the Process West Intercooler Hard Pipe Kit or further intake and exhaust modifications can enhance performance gains.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Raw","offer_id":52575946867030,"sku":"PWRRIC01","price":1276.44,"currency_code":"GBP","in_stock":true},{"title":"Black","offer_id":52575946899798,"sku":"PWRRIC01B","price":1276.44,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/PWRRIC01_-_2.png?v=1770811400"},{"product_id":"process-west-next-gen-ford-ranger-raptor-stage-1-stock-intercooler-hard-pipe-kit","title":"Process West Next-Gen Ford Ranger Raptor Stage 1 \/ Stock Intercooler Hard Pipe Kit – Performance Upgrade","description":"\u003ch2\u003eProcess West Hard Pipe Kit for Next-Gen Ford Ranger Raptor\u003c\/h2\u003e\n\n\u003ch2\u003eHow the Hard Pipe Kit Improves Your Ranger Raptor\u003c\/h2\u003e\n\u003cp\u003eThe Process West Hard Pipe Kit is engineered specifically for the Next-Gen Ford Ranger Raptor V6, providing a direct upgrade over the factory plastic intercooler piping. This kit is designed to replace the stock hoses with robust 2.5-inch mandrel-bent aluminium pipes, supporting improved airflow and reliability for both standard and tuned vehicles. Whether you are running the factory intercooler or the Process West Stage 1 Intercooler, this hard pipe kit ensures consistent boost delivery and reduces the risk of split hoses or boost leaks that can occur with the original plastic components.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This Intercooler Pipe Kit Is Used\u003c\/h2\u003e\n\u003cp\u003eThis hard pipe kit is ideal for Ford Ranger Raptor owners seeking to enhance performance, especially those planning tuning upgrades or demanding more from their vehicle in off-road or high-output scenarios. It is compatible with both the factory intercooler and the Process West Stage 1 Intercooler, and its design also allows for easier fitment with other aftermarket replacement intercoolers. The kit is suited for enthusiasts who want to maximise reliability and airflow, whether for spirited road driving, off-road adventures, or towing applications.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Process West Hard Pipe Kit\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eReplaces factory plastic piping with durable 2.5-inch mandrel-bent aluminium for improved strength\u003c\/li\u003e\n  \u003cli\u003eSupports higher boost levels and reduces the risk of hose splitting or boost loss\u003c\/li\u003e\n  \u003cli\u003eEnhances intercooler efficiency by maintaining consistent airflow\u003c\/li\u003e\n  \u003cli\u003eCompatible with both factory and Process West Stage 1 Intercoolers\u003c\/li\u003e\n  \u003cli\u003eAllows for easier installation with other aftermarket intercoolers\u003c\/li\u003e\n  \u003cli\u003eEngineered for reliability in performance and off-road environments\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eConstruction and Compatibility Details\u003c\/h2\u003e\n\u003cp\u003eThe Process West Hard Pipe Kit is constructed from mandrel-bent aluminium, offering a significant upgrade in durability and heat resistance compared to the stock plastic components. The 2.5-inch diameter ensures optimal airflow, supporting both stock and tuned engine configurations. Designed for seamless integration, the kit fits the Next-Gen Ford Ranger Raptor V6 and is compatible with the factory intercooler, Process West Stage 1 Intercooler, and most factory replacement aftermarket intercoolers.\u003c\/p\u003e\n\n\u003ch2\u003eInstallation and Practical Considerations\u003c\/h2\u003e\n\u003cp\u003eInstallation of the Process West Hard Pipe Kit is straightforward for those familiar with intercooler piping systems. The kit is designed for direct fitment, minimising the need for modifications. It is recommended for owners who want a reliable upgrade that supports future performance enhancements. For best results, professional installation is advised, especially if pairing with a new intercooler or tuning the vehicle for higher output.\u003c\/p\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eProcess West\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler Hard Pipe Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor V6\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePipe Material\u003c\/th\u003e\n\u003ctd\u003eMandrel-bent aluminium\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePipe Diameter\u003c\/th\u003e\n\u003ctd\u003e2.5 inch\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIntercooler Compatibility\u003c\/th\u003e\n\u003ctd\u003eFactory intercooler, Process West Stage 1 Intercooler, most aftermarket factory replacement intercoolers\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eCommon Buyer Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat does the Process West Hard Pipe Kit replace on my Ranger Raptor?\u003c\/h3\u003e\n\u003cp\u003eThis kit replaces the factory plastic intercooler piping with stronger, mandrel-bent aluminium pipes, improving airflow and reliability.\u003c\/p\u003e\n\n\u003ch3\u003eIs this kit compatible with my existing intercooler?\u003c\/h3\u003e\n\u003cp\u003eYes, it is designed to fit both the factory intercooler and the Process West Stage 1 Intercooler, as well as many aftermarket factory replacement intercoolers.\u003c\/p\u003e\n\n\u003ch3\u003eWill this hard pipe kit support higher boost levels?\u003c\/h3\u003e\n\u003cp\u003eAbsolutely. The aluminium construction is more robust than the stock plastic piping, making it suitable for tuned vehicles running increased boost.\u003c\/p\u003e\n\n\u003ch3\u003eIs installation straightforward, or do I need professional help?\u003c\/h3\u003e\n\u003cp\u003eThe kit is designed for direct fitment, but professional installation is recommended for best results, especially if upgrading other components at the same time.\u003c\/p\u003e\n\n\u003ch3\u003eWhat problem does this kit solve for Ranger Raptor owners?\u003c\/h3\u003e\n\u003cp\u003eIt addresses the common issue of split hoses and boost leaks found with the factory plastic piping, especially under increased performance demands.\u003c\/p\u003e\n\n\u003ch3\u003eCan I use this kit if I plan to upgrade to a different intercooler later?\u003c\/h3\u003e\n\u003cp\u003eYes, the design allows for easier fitment with many aftermarket factory replacement intercoolers, supporting future upgrades.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Black","offer_id":52576021840214,"sku":"PWRR01B-pipe","price":1009.74,"currency_code":"GBP","in_stock":true},{"title":"Red","offer_id":52576021872982,"sku":"PWRR01R-pipe","price":1009.74,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/PWRR01B-pipe_-_1.png?v=1770812122"},{"product_id":"process-west-next-gen-ford-ranger-raptor-stage-2-intercooler","title":"Process West Next-Gen Ford Ranger Raptor Stage 2 Intercooler – Performance Upgrade","description":"\u003ch2\u003eProcess West Stage 2 Intercooler for Next-Gen Ford Ranger Raptor\u003c\/h2\u003e\n\u003cp\u003eThe Process West Stage 2 Intercooler is engineered specifically for the Next-Gen Ford Ranger Raptor, delivering a significant upgrade in charge air cooling for demanding off-road and performance applications. Designed by Process West, a recognised leader in performance cooling solutions, this intercooler is tailored for owners seeking improved power, reliability, and engine efficiency under tough conditions.\u003c\/p\u003e\n\n\u003ch2\u003eHow the Stage 2 Intercooler Enhances Your Ranger Raptor\u003c\/h2\u003e\n\u003cp\u003eThis intercooler is designed to replace the factory unit, providing a much larger core that increases cooling capacity and reduces intake air temperatures. Lower intake temperatures help maintain engine performance and reliability, especially during sustained high-load scenarios such as towing, off-road driving, or spirited road use. The Stage 2 Intercooler supports both standard and upgraded intercooler piping, allowing flexibility for different build stages.\u003c\/p\u003e\n\n\u003ch2\u003eWhere the Stage 2 Intercooler Makes a Difference\u003c\/h2\u003e\n\u003cp\u003eThe Process West Stage 2 Intercooler is ideal for Ranger Raptor owners who:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eRegularly drive in hot climates or challenging off-road environments\u003c\/li\u003e\n  \u003cli\u003eHave increased engine output through tuning or performance upgrades\u003c\/li\u003e\n  \u003cli\u003eNeed consistent power delivery during towing or heavy-duty use\u003c\/li\u003e\n  \u003cli\u003eWant to future-proof their build for further modifications\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eBy upgrading to this intercooler, you help prevent heat soak, which can cause power loss and increased engine stress during demanding conditions.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Process West Stage 2 Intercooler\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eSignificantly increased core size for improved cooling efficiency\u003c\/li\u003e\n  \u003cli\u003eSupports both factory and Process West performance piping\u003c\/li\u003e\n  \u003cli\u003eEngineered for durability in off-road and high-performance environments\u003c\/li\u003e\n  \u003cli\u003eHelps maintain engine power and reliability under heavy load\u003c\/li\u003e\n  \u003cli\u003eDirect fitment for the Next-Gen Ford Ranger Raptor with minimal modification\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eProcess West\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler Upgrade\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCore Size\u003c\/th\u003e\n\u003ctd\u003e510 x 550 x 70 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePiping Compatibility\u003c\/th\u003e\n\u003ctd\u003eFactory or Process West piping kits\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eApplication\u003c\/th\u003e\n\u003ctd\u003eCharge air cooling for turbocharged engines\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Compatibility Notes\u003c\/h2\u003e\n\u003cp\u003eThe Stage 2 Intercooler is designed for straightforward installation on the Next-Gen Ford Ranger Raptor. A minor trim of plastic may be required for precise fitment, but this does not affect the vehicle’s structural integrity or appearance. The intercooler is compatible with both the original factory piping and Process West’s own performance piping kits, making it suitable for staged upgrades or direct replacement.\u003c\/p\u003e\n\u003cp\u003eIf you are upgrading from a Stage 1 Process West intercooler and already have Stage 1 piping, a dedicated piping upgrade kit is available to ensure seamless integration.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat improvements can I expect from the Stage 2 Intercooler?\u003c\/h3\u003e\n\u003cp\u003eYou can expect lower intake air temperatures, improved throttle response, and more consistent engine performance under load or in hot conditions.\u003c\/p\u003e\n\n\u003ch3\u003eIs this intercooler compatible with my existing piping?\u003c\/h3\u003e\n\u003cp\u003eYes, it fits both the factory intercooler piping and Process West’s performance piping kits. If upgrading from Stage 1, a specific piping kit is available for compatibility.\u003c\/p\u003e\n\n\u003ch3\u003eWill installation require modification to my Ranger Raptor?\u003c\/h3\u003e\n\u003cp\u003eOnly a minor trim of plastic is required for fitment. No major modifications are necessary, and the installation is designed to be as straightforward as possible.\u003c\/p\u003e\n\n\u003ch3\u003eIs this intercooler suitable for daily driving as well as off-road use?\u003c\/h3\u003e\n\u003cp\u003eAbsolutely. The Stage 2 Intercooler is engineered for both daily driving and demanding off-road or performance scenarios, providing reliable cooling in all conditions.\u003c\/p\u003e\n\n\u003ch3\u003eWhat other upgrades work well with this intercooler?\u003c\/h3\u003e\n\u003cp\u003ePairing the intercooler with the Process West hard pipe kit or a suitable intake and exhaust upgrade can further enhance performance and reliability.\u003c\/p\u003e\n\n\u003ch3\u003eDoes this product affect vehicle warranty?\u003c\/h3\u003e\n\u003cp\u003eWarranty impact depends on your dealer and region. It is recommended to check with your vehicle manufacturer or dealer regarding aftermarket modifications.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Raw","offer_id":52576140394838,"sku":"PWRRIC02","price":1770.31,"currency_code":"GBP","in_stock":true},{"title":"Black","offer_id":52576140427606,"sku":"PWRRIC02B","price":1770.31,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/PWRRIC02_-_1.png?v=1770812569"},{"product_id":"process-west-next-gen-ford-ranger-raptor-stage-2-intercooler-hard-pipe-kit","title":"Process West Next-Gen Ford Ranger Raptor Stage 2 Intercooler Hard Pipe Kit – Performance Upgrade","description":"\u003ch2\u003eProcess West Stage 2 Intercooler Hard Pipe Kit for Next-Gen Ford Ranger Raptor\u003c\/h2\u003e\n\n\u003ch2\u003eWhat the Intercooler Hard Pipe Kit Does\u003c\/h2\u003e\n\u003cp\u003eThe Process West Stage 2 Intercooler Hard Pipe Kit is designed specifically for the Next-Gen Ford Ranger Raptor, replacing the factory plastic intercooler piping with robust 2.5-inch mandrel-bent aluminium pipes and high-quality 5-ply silicone hoses. This upgrade supports improved airflow, durability, and reliability, especially under increased boost levels commonly seen in tuned or performance-focused vehicles.\u003c\/p\u003e\n\n\u003ch2\u003eWhy Upgrade Your Intercooler Piping?\u003c\/h2\u003e\n\u003cp\u003eFactory plastic intercooler pipes on the Ranger Raptor are prone to splitting or failing, particularly when the engine is tuned for higher boost. This can lead to boost leaks, reduced performance, and potential reliability issues. The Process West kit addresses these weaknesses by replacing vulnerable components with premium materials designed to withstand the demands of high-performance and off-road use.\u003c\/p\u003e\n\n\u003ch2\u003eWhere This Kit Is Most Useful\u003c\/h2\u003e\n\u003cp\u003eThis hard pipe kit is ideal for Ranger Raptor owners who:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eHave installed or plan to install the Process West Stage 2 Intercooler\u003c\/li\u003e\n  \u003cli\u003eAre running increased boost or engine tuning\u003c\/li\u003e\n  \u003cli\u003eRequire greater reliability for off-road, towing, or motorsport applications\u003c\/li\u003e\n  \u003cli\u003eWant to eliminate the risk of factory pipe failure\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eIt is especially suited for those seeking peace of mind in demanding environments, where plastic piping may not withstand the pressures of aggressive driving or extreme conditions.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Process West Hard Pipe Kit\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eReplaces all factory plastic intercooler piping with 2.5-inch mandrel-bent aluminium\u003c\/li\u003e\n  \u003cli\u003eIncludes high-quality 5-ply silicone hoses for secure, leak-resistant connections\u003c\/li\u003e\n  \u003cli\u003eSupports higher boost pressures for tuned engines\u003c\/li\u003e\n  \u003cli\u003eImproves airflow and throttle response\u003c\/li\u003e\n  \u003cli\u003eReduces risk of boost leaks and pipe failure\u003c\/li\u003e\n  \u003cli\u003eEngineered specifically for the Next-Gen Ford Ranger Raptor with Process West Stage 2 Intercooler\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eConstruction and Compatibility\u003c\/h2\u003e\n\u003cp\u003eThe kit features precision mandrel-bent aluminium tubing, offering superior strength and heat resistance compared to factory plastic pipes. All silicone hoses are 5-ply for enhanced durability and secure fitment. \u003cstrong\u003eThis kit is only compatible with the Process West Stage 2 Intercooler for the Next-Gen Ford Ranger Raptor\u003c\/strong\u003e; it will not fit other intercoolers or earlier Ranger models.\u003c\/p\u003e\n\n\u003ch2\u003eInstallation Guidance\u003c\/h2\u003e\n\u003cp\u003eInstallation requires removal of the factory intercooler piping and fitting the supplied aluminium pipes and silicone hoses. While the process is straightforward for those with mechanical experience, professional installation is recommended for optimal fitment and performance. No additional modifications are needed when used with the specified Process West Stage 2 Intercooler.\u003c\/p\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eProcess West\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler Hard Pipe Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor (with Process West Stage 2 Intercooler)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePiping Material\u003c\/th\u003e\n\u003ctd\u003eMandrel-bent aluminium\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eHose Material\u003c\/th\u003e\n\u003ctd\u003e5-ply silicone\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePiping Diameter\u003c\/th\u003e\n\u003ctd\u003e2.5 inches\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eKit Contents\u003c\/th\u003e\n\u003ctd\u003eAluminium pipes, silicone hoses\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eIs this kit compatible with the factory intercooler?\u003c\/h3\u003e\n\u003cp\u003eNo, this hard pipe kit is designed exclusively for use with the Process West Stage 2 Intercooler on the Next-Gen Ford Ranger Raptor.\u003c\/p\u003e\n\n\u003ch3\u003eWhat are the benefits of aluminium piping over factory plastic?\u003c\/h3\u003e\n\u003cp\u003eAluminium piping offers increased strength, improved heat resistance, and reduced risk of splitting or failure under high boost conditions.\u003c\/p\u003e\n\n\u003ch3\u003eWill this kit support higher boost levels from engine tuning?\u003c\/h3\u003e\n\u003cp\u003eYes, the robust construction and secure silicone hoses are designed to handle the increased pressures associated with performance tuning.\u003c\/p\u003e\n\n\u003ch3\u003eIs professional installation required?\u003c\/h3\u003e\n\u003cp\u003eWhile the kit can be installed by experienced enthusiasts, professional installation is recommended to ensure correct fitment and performance.\u003c\/p\u003e\n\n\u003ch3\u003eDoes this kit include all necessary hardware?\u003c\/h3\u003e\n\u003cp\u003eThe kit includes all required aluminium pipes and silicone hoses for installation with the specified intercooler. Check product contents for full details.\u003c\/p\u003e\n\n\u003ch3\u003eWill this upgrade affect warranty or emissions?\u003c\/h3\u003e\n\u003cp\u003eAs this is an aftermarket performance part, check with your vehicle manufacturer or dealer regarding warranty and emissions compliance before installation.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Black","offer_id":52576308232534,"sku":"PWRRIC02B-pipe","price":1009.74,"currency_code":"GBP","in_stock":true},{"title":"Red","offer_id":52576308265302,"sku":"PWRRIC02R-pipe","price":1009.74,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/PWRRIC02B-pipe_-_1.png?v=1770813320"},{"product_id":"process-west-next-gen-ford-ranger-raptor-stage-1-to-stage-2-intercooler-piping-upgrade-kit","title":"Process West Next-Gen Ford Ranger Raptor Stage 1 to Stage 2 Intercooler Piping Upgrade Kit – Intercooler Adaptation for Existing Stage 1 Owners","description":"\u003ch2\u003eUpgrade Solution for Process West Intercooler Owners\u003c\/h2\u003e\n\u003cp\u003eThe Process West Stage 1 to Stage 2 Intercooler Piping Upgrade Kit is engineered for Next-Gen Ford Ranger Raptor owners who have already fitted the Stage 1 Process West intercooler piping and are now stepping up to the larger Stage 2 intercooler core. This kit enables a seamless, cost-effective transition, letting you retain your existing Stage 1 piping while adapting it to the upgraded core for maximised charge cooling and system reliability.\u003c\/p\u003e\n\n\u003ch2\u003eHow This Upgrade Kit Works\u003c\/h2\u003e\n\u003cp\u003eWhen upgrading to the Process West Stage 2 Intercooler Core, the larger size and revised layout require specific connecting hardware. This kit provides those essential components, ensuring your Stage 1 piping integrates perfectly with the Stage 2 core. The result is a secure, leak-resistant join that maintains optimal airflow and cooling performance—crucial for high-output, off-road, or heavy-duty applications.\u003c\/p\u003e\n\n\u003ch2\u003eWho Should Choose This Kit and Why\u003c\/h2\u003e\n\u003cp\u003eThis upgrade kit is ideal for:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eOwners of the Next-Gen Ford Ranger Raptor (model years as per Process West fitment guidance) with the Stage 1 Process West intercooler piping already installed\u003c\/li\u003e\n  \u003cli\u003eDrivers upgrading to the Stage 2 Process West intercooler core who want to avoid replacing their entire piping system\u003c\/li\u003e\n  \u003cli\u003ePerformance enthusiasts, off-roaders, and tow vehicle owners seeking improved intake temperatures and charge cooling\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eIf you are committed to maximising your Ranger Raptor's intercooler efficiency and want a direct, reliable adaptation path, this kit is designed for your build.\u003c\/p\u003e\n\n\u003ch2\u003eReal-World Problem Solved\u003c\/h2\u003e\n\u003cp\u003eUpgrading to a larger intercooler core often means replacing the entire piping system—wasting time and money. This kit eliminates that hassle, allowing you to leverage your existing investment in Stage 1 piping while stepping up to the cooling capacity of Stage 2. The outcome: lower intake temperatures, more consistent power, and confidence under sustained load or demanding conditions.\u003c\/p\u003e\n\n\u003ch2\u003eKey Benefits of the Stage 1 to Stage 2 Piping Upgrade Kit\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eAdapts existing Stage 1 Process West piping to the Stage 2 intercooler core\u003c\/li\u003e\n  \u003cli\u003eReduces upgrade cost and installation time\u003c\/li\u003e\n  \u003cli\u003eMaintains smooth, unrestricted airflow for optimal charge cooling\u003c\/li\u003e\n  \u003cli\u003eSupports higher power output and improved reliability\u003c\/li\u003e\n  \u003cli\u003eEngineered specifically for the Next-Gen Ford Ranger Raptor platform\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eManufacturer\u003c\/th\u003e\n\u003ctd\u003eProcess West\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProduct Type\u003c\/th\u003e\n\u003ctd\u003eIntercooler Piping Upgrade Kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVehicle Compatibility\u003c\/th\u003e\n\u003ctd\u003eNext-Gen Ford Ranger Raptor (with Stage 1 Process West piping installed)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIntended Use\u003c\/th\u003e\n\u003ctd\u003eAdaptation of Stage 1 piping to Stage 2 Intercooler Core\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eIncluded Components\u003c\/th\u003e\n\u003ctd\u003eSpecific connecting pipes and hardware for Stage 1 to Stage 2 adaptation (refer to Process West for full component list)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eInstallation and Compatibility Guidance\u003c\/h2\u003e\n\u003cp\u003eThis kit is only required if you have already installed the Process West Stage 1 Intercooler Piping Kit and are now upgrading to the Stage 2 Intercooler Core. It is not a standalone piping solution. Installation is direct for those familiar with intercooler systems, but professional fitting is recommended to ensure a leak-free, robust result. For full compatibility and installation instructions, consult Process West documentation or your installer.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eWhat does this upgrade kit include?\u003c\/h3\u003e\n\u003cp\u003eThe kit contains the necessary connecting pipes and hardware to adapt your existing Stage 1 Process West piping to the Stage 2 Intercooler Core. For a detailed list, refer to official Process West resources.\u003c\/p\u003e\n\u003ch3\u003eDo I need this kit if I am installing a Stage 2 Intercooler for the first time?\u003c\/h3\u003e\n\u003cp\u003eNo, this kit is only for those who already have the Stage 1 Process West piping. First-time Stage 2 installations require the full Stage 2 piping kit.\u003c\/p\u003e\n\u003ch3\u003eIs installation straightforward?\u003c\/h3\u003e\n\u003cp\u003eThe kit is designed for a direct fit, but professional installation is recommended to ensure optimal performance and a leak-free connection.\u003c\/p\u003e\n\u003ch3\u003eCan I use this kit with other intercooler brands?\u003c\/h3\u003e\n\u003cp\u003eNo, this kit is engineered specifically for Process West Stage 1 piping and Stage 2 intercooler core on the Next-Gen Ford Ranger Raptor.\u003c\/p\u003e\n\u003ch3\u003eWhy should I choose this kit instead of replacing all piping?\u003c\/h3\u003e\n\u003cp\u003eThis kit allows you to retain your existing investment in Stage 1 piping, saving cost and installation time while ensuring full compatibility and performance with the Stage 2 core.\u003c\/p\u003e\n\u003ch3\u003eDoes this kit come with a warranty?\u003c\/h3\u003e\n\u003cp\u003eFor warranty details, please refer to Process West or your authorised distributor.\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Black","offer_id":52576852738390,"sku":"PWRR0102B","price":328.08,"currency_code":"GBP","in_stock":true},{"title":"Red","offer_id":52576852771158,"sku":"PWRR0102R","price":328.08,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/files\/PWRR0102B.png?v=1770815546"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0952\/1849\/9926\/collections\/Forced_Induction_Category.png?v=1778779473","url":"https:\/\/hooniesadrenaline.co.uk\/collections\/forced-induction.oembed","provider":"Hoonies Adrenaline","version":"1.0","type":"link"}